Patent classifications
B23K9/0953
GTAW system and welding method for thick plates with an ultra-narrow gap
A GTAW system and a welding method suitable for ultra-narrow gaps, and belongs to the technical field of narrow gap welding. The device includes a argon arc welding machine, a GTAW torch, a welding trolley, a wire feeding device, and a gas protection device. The GTAW torch includes a rotating motor, a rotating tungsten, a conductive system, and a gas supply system. The non-axisymmetric rotating tungsten is drived by the rotating motor through the central rotating shaft. The conductive system is used for connecting and supplying electric power from the argon arc welding machine, and the air supply system is used for providing shielding gas into the welding torch. The GTAW torch is fixed on the welding trolley, and the GTAW torch is moved by the welding trolley, and the wire feeding device moves synchronously with the welding torch.
Optical-based weld travel speed sensing system
A travel speed sensing system includes an optical sensor configured to be coupled to a welding torch. The optical sensor is configured to sense light incident on the optical sensor, and the travel speed sensing system is configured to determine a travel speed of the welding torch, a direction of the welding torch, or both, based on the sensed light.
Universal wireless remote control for welding apparatus in harsh environments
A system and method for wirelessly controlling, monitoring, and updating various welding parameters from a remote device using a single remote control. The remote does not need to have the software to communicate with the welding-type system prior to initiating communications with the welding-type system. Rather, the welding-type system can provide a code download to the remote to perform an over-the-air programming of the remote to configure the remote to control the welding-type system.
Methods and apparatus for hybrid welder modes of operation
Apparatus and methods are provided for a welding-type power system that includes an engine configured to drive an electric generator to provide a first power output. An energy storage device to provide a second power output. A controller is configured to receive one or more control signals to provide a total power output to at least one of a welding-type output or an auxiliary type output, determine proportional values for the first power output and the second power output that add up to the total power output based on a power demand signal that indicates a contribution of the first power output and the second power output, control the engine to adjust speed based on the first power output value, and control a connection from the energy storage device to provide the second power output to the welding-type output based on the second power output value.
SYSTEMS AND METHODS FOR CONTROL OF PRIMARY INPUT CURRENT IN A WELDING PROGRAM
Disclosed example welding power systems and methods monitor supply power inputs from a primary power source. The supply power is compared to current and/or power threshold values corresponding to limits associated with the primary power source. If the supply power exceeds a threshold value associated with the limits, the welding power system controls welding parameters or devices to adjust a supply power demand, thereby ensuring the draw on supply power does not exceed the capabilities of the power source. In some examples, the disclosed welding power system presents a subset of welding parameters identified as available for operation based on the capabilities of the power source. The user interface displays only the subset of available welding parameters to an operator for selection, thereby ensuring the draw on supply power does not exceed the capabilities of the power source.
PROCESSING DEVICE, WELDING SYSTEM, PROCESSING METHOD, AND STORAGE MEDIUM
According to one embodiment, a processing device performs at least determination processing of determining a state of a weld by using a first image of at least a portion of a weld pool. The state includes a first state, and a second state that is more unstable than the first state. The determination processing determines the weld to be in the second state when ripples exist in the weld pool. The processing device corrects a condition of the weld when the weld is determined to be in the second state. The processing device does not correct the condition of the weld when the weld is determined to be in the first state.
SYSTEM AND METHOD FOR DETERMINING WELD COOLING RATE IN-SITU
A method for determining the cooling rate of a weld, comprising locating at least one non-consumable thermal sensor at a predetermined location from a weld pool generated during an active welding process, wherein the thermal sensor is located within the same plane of travel as a welding device creating the weld pool; determining the travel speed of the welding device; using the at least one non-consumable thermal sensor to gather temperature data from the weld pool; and determining the time interval between when the weld pool has a first measured temperature and when the weld pool has a second measured temperature that is less than the first measured temperature, wherein the determined time interval represents the cooling rate of the weld.
WELDING WORK DATA STORAGE DEVICE, WELDING WORK ASSISTANCE SYSTEM, AND WELDING ROBOT CONTROL DEVICE
An object of the present invention is to appropriately perform a welding quality control. Therefore, a welding work data accumulation device (100) includes: a measurement unit (4, 5, 7, 9, 11, and 16) that measures a welding motion and a welding phenomenon when a welding operator (1) grips a welding torch (2) and performs welding on a welded body (3); a data analysis unit (14) that extracts an appropriate combination of a welding motion feature amount (Tw, Ht, and Sp) and a welding phenomenon feature amount (Iw, S, and Ssym) in correction with time or coordinates based on data acquired by the measurement unit (4, 5, 7, 9, 11, and 16); and a data accumulation unit (15) that creates a database (70) based on an extraction result of the data analysis unit (14).
METHOD OF MONITORING THE QUALITY OF ABSORBENT SANITARY ARTICLES, RELATED PRODUCTION LINE AND COMPUTER-PROGRAM PRODUCT
A method of analysing the quality of a welding area of an absorbent sanitary article is disclosed. During a learning step, a plurality of welding operations are performed both with a sufficient quality and with an insufficient quality, and the welding area generated for each welding operation is monitored via a camera. During a training step, the pixel data of the welding areas monitored during the learning step is processed for training a classifier configured to estimate a welding quality as a function of respective pixel data of a respective welding area. Accordingly, during a normal welding operating step, the welding quality may be estimate via the classifier, thereby improving the environmental sustainability of the production process.
System and method for determining inductance of a power cable
A welding system monitors the changes in the power output provided from a power supply to a device to determine the inductance of power cables between the power supply and the device. The device may determine the inductance of the power cables based at least in part on a delay in a threshold change in voltage to the device after a change in the current demand of the device, a delay in the initialization of the change in the current demand of the device after an initialization signal, a rate of change of the current drawn by the device, or a relative comparison of the voltage to the device and the current drawn by the device, or any combination thereof. If the inductance of the power cables is greater than a threshold inductance, the device may signal the user, disable operation of the device, or any combination thereof.