In a method and device for performing welding, after the welding current reaches a first current value during a short circuit, the feeding of the welding wire is stopped, slowed down, or moved backward. As a result, the opening of a short circuit is urged to reduce the frequency at which welding is unnecessarily interrupted by an overcurrent protection function. This achieves high weld quality such as the absence of welding defects, and high production efficiency.

A method of operating a welding wire feeder includes receiving an input power signal from a power source and converting the input power signal to a bus power signal on an internal bus at a first time with a boost converter. The method also includes detecting bus voltage and bus current of the bus power signal on the internal bus and converting the bus power signal to a welding output signal at a second time with a buck converter. The welding output signal is suitable for a controlled waveform welding process. The method also includes detecting output voltage and output current of the weld output, and reducing a voltage ripple on the internal bus based at least in part on the detected bus and output current and/or voltages.

A system for monitoring a welding device including a wire feed device and a processor communicatively coupled to a non-transitory computer-readable medium. The wire feed device may include a motor to rotate a roller to advance a filler wire from a bobbin towards a torch. The processor may execute instructions stored on the non-transitory computer-readable medium to determine an applied feed force parameter and a threshold feed force parameter and compare the applied feed force parameter to the threshold feed force parameter to update an error state indicator, such as a user interface, for example.

A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece, the second level of heat exceeding the first level of heat, and (f) welding the further weld from the start point to the stop point thereof, the first welding parameters are selected for welding of the further weld outside the boost area, and the boost welding parameters are selected for welding the further weld inside the boost area.

In a trajectory determination device (40); a CAD data acquisition unit (41) acquires shape data representing the shape of a three-dimensional structure; a trajectory data generating unit (43) and layering conditions adjusting unit (44) generate, on the basis of the shape data acquired by the CAD data acquisition unit (41), control information which is information for controlling a layering device for layering molten metal for forming the structure and which indicates the trajectory for the layering device and/or layering conditions when the layering device layers molten metal such that the upper surface of one layer of a plurality of layers of molten metal layered is flat; and a control program output unit (45) outputs the control information generated by the trajectory data generating unit (43) and the layering conditions adjusting unit (44).

A welding system includes a welding power supply that provides a welding power for a welding application through the weld cable. Additionally, the welding system includes weld cable communications circuitry. The weld cable communications circuitry includes a receiver to receive data from the weld cable and to monitor the weld cable for frequency spurs or interfering signals, and to monitor network capacity. Additionally, and the weld cable communications circuitry includes a transmitter to transmit the data across the weld cable. Furthermore, the transmitter transmits the data via a physical layer transmission scheme selected based on the frequency spurs or interfering signals and the network capacity.

Systems and methods for selecting a welding process are disclosed. An example welding power supply is configured to: provide welding power for welding; receive a communication from a remote device over a weld cable, wherein the communication corresponds to a detected welding output polarity; and automatically set a new welding process based on a current welding process of the welding power supply and the received communication.

A base material is welded by a first welding method in a case where a welding parameter related to heat input to the base material is less than a first threshold value. The base material is welded by a second welding method in a case where the welding parameter is less than a second threshold value and is more than the first threshold value. The base material is welded by a third welding method in a case where the welding parameter is more than the second threshold value. By adjusting welding conditions regardless of the thickness of the base material, a welding method suitable for the thickness of the base material is determined to provide a welding with little spatter and no meltdown of the base material.

A welding-type system includes a power supply configured to control preheating of an electrode wire. A controller is configured to receive a plurality of power values corresponding to a power output of the power supply and calculate an arc power value corresponding to an arc condition at the preheated electrode wire based on a rate of change of the plurality of power values. A target power output value is determined based on the calculated arc power value, and the power output is adjusted based on the determined target power value.

A system and method of welding or additive manufacturing is provided where at least two welding electrodes are provided to and passed through a two separate orifices on a single contact tip and a welding waveform is provided to the electrodes through the contact tip to weld simultaneously with both electrodes, where a bridge droplet is formed between the electrodes and then transferred to the puddle.