A robot system 1 including: a robot; a control device which controls the robot; an elongated member attached to a distal end of the robot; a light projection unit attached to one end of the elongated member for emitting light in a longitudinal direction of the elongated member; a plurality of light reception units, arranged at the other end side of the elongated member, configured to receive the light emitted by the light projection unit; and a timer configured to measure time that is necessary for one of the light reception units to receive the light twice, where the control device controls the robot so as to slightly move a proximal end portion of the elongated member in a vibration movement direction of a distal end portion of the elongated member, based on the measured time and an order of light reception by the light reception units.

A warning on an amount of welding wire remaining in a package can be implemented with an indicator system integrated within the package. The indicator system a visual indication on the amount of wire remaining. The visual indication is updated as the wire is dispensed during a welding operation. The indicator system includes one or more sensing elements that engage the welding wire at various locations. When the wire is dispensed, the sensing elements eventually lose engagement and output a corresponding signal. The visual indication is updated based on the signals from the sensing elements.

A warning on an amount of welding wire remaining in a package can be implemented with an indicator system integrated within the package. The indicator system a visual indication on the amount of wire remaining. The visual indication is updated as the wire is dispensed during a welding operation. The indicator system includes one or more sensing elements that engage the welding wire at various locations. When the wire is dispensed, the sensing elements eventually lose engagement and output a corresponding signal. The visual indication is updated based on the signals from the sensing elements.

Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.

A field system for welding two pipes includes a first pipe engagement structure, a second pipe engagement structure, one or more weld torches, a motor and one or more processors. The one or more weld torches are configured to be positioned within the pipes to create an internal weld at an interface region between the pipes. The motor is operatively associated with the one or more weld torches to rotate the one or more weld torch along the interface region between the pipes. The one or more processors control the motor and the one or more weld torches. The one or more processors operate the motor and the one or more weld torches to generate a complete circumferential weld along the interface region by rotating the one or more weld torches along the interface region in a single rotational direction until the complete circumferential weld is completed.

A field system for welding two pipes includes a first pipe engagement structure, a second pipe engagement structure, one or more weld torches, a motor and one or more processors. The one or more weld torches are configured to be positioned within the pipes to create an internal weld at an interface region between the pipes. The motor is operatively associated with the one or more weld torches to rotate the one or more weld torch along the interface region between the pipes. The one or more processors control the motor and the one or more weld torches. The one or more processors operate the motor and the one or more weld torches to generate a complete circumferential weld along the interface region by rotating the one or more weld torches along the interface region in a single rotational direction until the complete circumferential weld is completed.

In certain embodiments, a portable metal working robot system includes a metal working tool configured to perform a metal working process on one or more metal parts. In addition, the portable metal working robot system includes communication circuitry configured to receive control signals from a control system located remotely from the portable metal working robot system. The portable metal working robot system also includes control circuitry configured to control operational parameters of the portable metal working robot system in accordance with the received control signals.

A machine-vision-assisted welding system comprises welding equipment, a time of Flight (ToF) camera operable to generate a three-dimensional depth map of a welding scene, digital image processing circuitry operable to extract welding information from the 3D depth map, and circuitry operable to control a function of the welding equipment based on the extracted welding information. The welding equipment may comprise, for example, arc welding equipment that forms an arc during a welding operation, and a light source of the ToF camera may emit light whose spectrum comprises a peak that is centered at a first wavelength, wherein the first wavelength is selected such that a power of the peak is at least a threshold amount above a power of light from the arc at the first wavelength.

A machine-vision-assisted welding system comprises welding equipment, a time of Flight (ToF) camera operable to generate a three-dimensional depth map of a welding scene, digital image processing circuitry operable to extract welding information from the 3D depth map, and circuitry operable to control a function of the welding equipment based on the extracted welding information. The welding equipment may comprise, for example, arc welding equipment that forms an arc during a welding operation, and a light source of the ToF camera may emit light whose spectrum comprises a peak that is centered at a first wavelength, wherein the first wavelength is selected such that a power of the peak is at least a threshold amount above a power of light from the arc at the first wavelength.

A welding robot (20) forms a laminate-molded object (11) by forming and laminating a melt bead (61) of each layer (L1 to Lk) so that a height (h.sub.now) of the melt bead (61) of each layer (L1 to Lk) is within a range of a tolerance () with respect to a planned height (h.sub.k). When the height (h.sub.now) of the melt bead (61) is lower than a value obtained by subtracting the tolerance () from the planned height (h.sub.k), the welding robot (20) forms another melt bead (61a) over the melt bead (61). When the height (h.sub.now) of the melt bead (61) is higher than a value obtained by adding the tolerance () to the planned height (h.sub.k), the melt bead (61) is removed by a cutting robot (30).