A sensor which includes inductive coils and an inductance to digital converter. The output of the sensor may be used to replace the functions of a switch and a potentiometer to initiate and control various outputs in welding-type systems and applications.

A TIG welding device (10) includes a welding robot (11), robot control device (12), welding torch (13), welding control device (14), gas feeder (15), and a height detection device (16). The welding torch (13) is set at a reference position, and the height detection device (16) detects the respective heights of two tip parts (4e). The robot control device (12) drives the welding robot (11) such that a torch electrode (13c) of the welding torch (13) abuts on central part of the higher tip part (4e). When the torch electrode (13c) is moved toward the reference position while power is supplied to the torch electrode (13c), and inert gas flows in the periphery of the torch electrode (13c), arc (AC) is generated in a gap between the tip parts (4e) and the torch electrode (13c). The overall two tip parts (4e) are melted and welded by this arc (AC).

A robotic welding device employing a flexible guide rail comprises: a control box (2) pre-storing various welding processes and generating a welding parameter; a wire feed mechanism (7) feeding a welding wire to a welding gun (4); a flexible guide rail (8) attached to a welding component with the flexibility thereof; a welding robot comprising a robot body (3) and a welding gun (4), the robot body (3) being movably disposed on the flexible guide rail (8) along the same, and the welding gun (4) being disposed on the robot body (3) and controlled by the same to weld the welding component; a demonstrator (6) signally connected with the welding robot and the control box (2), controlling, a traveling path and an operation position of the welding robot, and adjusting oscillation and welding operations of the welding gun (4) according to an instruction of the control box (2); a remote control terminal (11) signally connected with the control box (2) so as to remotely monitor and configure the welding parameter, and signally connected with a data acquisition device of the welding robot so as to remotely monitor and configure the welding parameter during a welding process; and a welding power supply (1). The device enables automatic welding of a component with straight shape or arc shape.

The present invention enables even a beginner to acquire the technique easily and perform suitable spot welding, and achieves improved workability, improved welding quality, improved productivity, and the like. The present invention includes a torch body 2 for passing a shielding gas, a tungsten electrode rod 5 inserted into the torch body 2 and connected to a cathode, a constricted nozzle 6 for supporting a distal end portion of the tungsten electrode rod 5 concentrically, defining a gas passage 6e between the tungsten electrode rod 5 and the constricted nozzle 6 for flowing a shielding gas G, and discharging the shielding gas G from the constricted nozzle 6 at a higher speed than the shielding gas G discharged from the distal end of the torch body 2, and a cylindrical electrode nozzle 7 having conductivity arranged concentrically with the tungsten electrode rod 5 on the outer circumference of the constricted nozzle 6, connected to the anode via a ground cable 18, and configured to have a tapered shape at a distal end portion, wherein the tapered distal end portion is located further outside than the distal end portion of the tungsten electrode rod 5, gas vent ports 7c and 7d of the shielding gas G are provided on the electrode nozzle 7.

Disclosed is an arc welding control method of controlling a welding current in short-circuit arc welding of feeding a welding wire toward a base metal and alternating a short-circuit state and an arc state. The arc welding control method includes: executing, in the short-circuit state, a first increase in the welding current with a first slope, a first decrease in the welding current to a first bottom value after executing the first increase, a second increase in the welding current with a second slope after executing the first decrease, and a second decrease in the welding current to a second bottom value that is smaller than the first bottom value after executing the second increase to shift a state to the arc state.

A gas shielded triple-wire indirect arc welding device has three welding wires and the two arc power supplies. In a gas shielded triple-wire indirect arc welding method, before welding, one of three welding wires is first connected to positive electrodes of a first arc power supply and a second arc power supply, the other two welding wires are respectively connected to negative electrodes of the first arc power supply and the second arc power supply, and a welding workpiece is not connected to the arc power supplies. The welding wire connected to the positive electrodes of the two arc power supplies are arranged in the middle, and the other two welding wires are respectively arranged on both sides. The welding method is used for implementing build-up welding.

A nozzle gas flow sensor and a method thereof are provided. The nozzle gas flow sensor includes circuitry configured to receive sensing signals (readings) from a sensing element, each indicative of a flow rate of shielding gas ejected from a nozzle of a torch; analyze the flow rate; and evaluate the stability of the flow rate of the shielding gas with a window of operation. The nozzle gas flow sensor may include an indicator indicative of the evaluation result. The torch may be a welding torch, a cutting torch and/or a spraying (coating) torch.

A sensor which includes inductive coils and an inductance to digital converter. The output of the sensor may be used to replace the functions of a switch and a potentiometer to initiate and control various outputs in welding-type systems and applications.

A push-pull welding torch is disclosed. The welding torch includes a torch body and a unitary block disposed in the torch body. The unitary block includes an inlet channel, an outlet channel, and a gas channel fluidly connected to the inlet channel and the outlet channel. The inlet and outlet channels may receive a weld filler material. A quick release tensioner assembly is disclosed for a welding torch that may include a swing arm configured to mount to a drive block assembly via a pivot, a lever disposed between the swing arm and block assembly when the quick release tensioner assembly is mounted to the drive block assembly, a fastener disposed through the swing arm and lever, and a resilient member disposed between the fastener and swing arm. The fastener may be configured to engage the drive block when the quick release assembly is mounted to the drive block.

Systems and apparatus are disclosed relating to smart regulators and smart manifolds for welding-type systems. A smart regulator may be coupled to a fluid tank and provide information regarding the current pressure(s) and/or flow rate to a remote device and/or operator. The remote device may also determine and/or output additional information, such as, for example, remaining fluid and/or remaining time before the fluid runs out or becomes dangerously low. A smart manifold may be configured to work with several different fluid supplies. In this way, an operator may easily mix fluid types, switch between different fluid types, and/or switch between different fluid tanks.