An additive manufacturing system is disclosed including multiple conveying pipelines, a mixer and a nozzle. The multiple conveying pipelines are connected to respective material sources. The multiple conveying pipelines are connected to the mixer which is configured to mix in real time powder materials supplied via the multiple conveying pipelines during additive manufacturing. The mixer is connected via a supply pipeline to the nozzle which is configured to deliver mixed material onto a substrate to perform the additive manufacturing. Each of the multiple conveying pipelines is configured to change conveying amount or speed of the powder materials in real time. An additive manufacturing method for the above additive manufacturing system is also disclosed. The additive manufacturing system and method can adjust in real time types or proportions of the materials so as to meet different property requirements for different parts of a product.

A method for manufacturing a component of a rotary machine, the component extends in an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end in a center of the component to a second end at a radial limiting surface of the component and which is partially closed. A blank includes the center of the component and is limited by an outer surface in the radial direction. The maximum dimension of the outer surface in the radial direction is smaller than the dimension of the limiting surface in the radial direction, A first subtractive process step is performed such that a part of the channel is manufactured by a machining process, with the part extending from the first end of the channel to the outer surface of the blank. Afterwards the channel is finished by a build-up process on the blank.

A method for manufacturing a component of a rotary machine, the component extends in an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end in a center of the component to a second end at a radial limiting surface of the component and which is partially closed. A blank includes the center of the component and is limited by an outer surface in the radial direction. The maximum dimension of the outer surface in the radial direction is smaller than the dimension of the limiting surface in the radial direction, A first subtractive process step is performed such that a part of the channel is manufactured by a machining process, with the part extending from the first end of the channel to the outer surface of the blank. Afterwards the channel is finished by a build-up process on the blank.

An example welding-type system includes: power conversion circuitry configured to convert input power to welding-type power; an interface configured to: receive a selection of a parameter from a plurality of parameters; and receive a selection of a value for the selected parameter; and control circuitry configured to: in response to the selection of the parameter from the plurality of parameters, control the interface to output a visual indication of an effect of changing the parameter on at least one of a welding electrode, a quantity of discontinuities in the weld, a magnitude of a discontinuity in the weld, or a quantity of inclusions in the weld; in response to a change in the value of the selected parameter via the interface, control the interface to change the visual indication of the effect based on the change in the value; and control the power conversion circuitry based on the value.

A method and apparatus for applying a cladding layer to a surface of a component uses a cladding tool having a maximum reach less than the size of the surface. Geometry of the surface is segmented into a plurality of tessellated segments, each of which has a peripheral extent determined by a maximum reach of the cladding tool. A nominal tool subpath for each tessellated segment is generated, and then combined to generate a nominal tool path for depositing the cladding layer on the surface. The surface is clad using the nominal toolpath, including a process of adjusting the nominal tool path to an adjusted tool path that accounts for dimensions of the bead to be deposited by the tool to match an edge of the bead to be deposited with an edge of a previously deposited bead.

A method and apparatus for applying a cladding layer to a surface of a component uses a cladding tool having a maximum reach less than the size of the surface. Geometry of the surface is segmented into a plurality of tessellated segments, each of which has a peripheral extent determined by a maximum reach of the cladding tool. A nominal tool subpath for each tessellated segment is generated, and then combined to generate a nominal tool path for depositing the cladding layer on the surface. The surface is clad using the nominal toolpath, including a process of adjusting the nominal tool path to an adjusted tool path that accounts for dimensions of the bead to be deposited by the tool to match an edge of the bead to be deposited with an edge of a previously deposited bead.

In a method and apparatus for monitoring a non-melting welding electrode of an automated arc welding apparatus, using at least one camera, welding electrode images are captured and processed, and the state of the welding electrode is concluded therefrom. The images are captured during a welding process carried out with the arc welding apparatus, the images are reprocessed, and the arc of the welding process is extracted. The shape of the electrode end is determined from the reprocessed images and compared with a predefined shape of the electrode end. The images are reprocessed by capturing at least two images with different exposure times, cutting out and/or weighting partial areas from the at least two images with different exposure times, and combining them to form a composite image. If the determined shape of the electrode end deviates from the predefined shape of the electrode end, a signal is output.

In a method and apparatus for monitoring a non-melting welding electrode of an automated arc welding apparatus, using at least one camera, welding electrode images are captured and processed, and the state of the welding electrode is concluded therefrom. The images are captured during a welding process carried out with the arc welding apparatus, the images are reprocessed, and the arc of the welding process is extracted. The shape of the electrode end is determined from the reprocessed images and compared with a predefined shape of the electrode end. The images are reprocessed by capturing at least two images with different exposure times, cutting out and/or weighting partial areas from the at least two images with different exposure times, and combining them to form a composite image. If the determined shape of the electrode end deviates from the predefined shape of the electrode end, a signal is output.

A method is performed in a welding or cutting system, including a power supply to deliver a current through a weld circuit to a welding torch to create an arc. The method includes: measuring the current to produce a measured current; measuring a voltage on a sense point of the power supply or the weld circuit that is spaced from the welding torch, to produce a measured voltage that differs from the arc voltage by a voltage drop caused by the current and inductance of the weld circuit; compensating the measured voltage for the voltage drop using the measured current and an inductance value, to produce a compensated voltage; computing a derivative of the compensated voltage; computing a second derivative of the measured current; and upon determining the inductance value and the inductance differ based on the derivative and the second derivative, adjusting the inductance.

A removable arc welding torch head having a variable electrode receiving aperture that includes a number of discrete, slidable wedges guided within a conical interior surface to enable the head to be used with electrodes of various diameters without changing components of the torch head. The removable nature of the torch, while providing for adequate flow of inert gas, provides an adjusting collar that engages the wedges and forms an adjustable opening for an electrode to be inserted therein.