A process is provided for welding an assembly of a first tubular component and a second tubular component, the first and second tubular components having first and second cylindrical portions, respectively. The process uses a pressing jig, a pressing tool, a welding jig and a welding head. The process includes: positioning the first tubular component with respect to the pressing jig; clamping the first tubular component against the pressing jig; freely fitting the second cylindrical portion into the first cylindrical portion, the two cylindrical portions being substantially coaxial; placing the second component with respect to the first cylindrical portion and the pressing jig; tightening the second tubular component against the pressing jig; aligning the two fitted cylindrical portions with the pressing tool; and pressing by plastic deformation the first and second cylindrical portions. The first and second pressed tubular components form a rigid assembly, with the two fitted and pressed cylindrical portions defining a fitting and a joint. Additional steps include: positioning the rigid assembly with respect to the welding jig; clamping the rigid assembly against the welding jig; and welding by positioning and orienting the welding head repeatably with respect to the fitting and the joint, where the rigid assembly is positioned with respect to the welding jig along one or more surfaces belonging exclusively to the first component in the pressed state.

A welding system includes a welding power source configured to provide pulsed electropositive direct current (DCEP), a gas supply system configured to provide a shielding gas flow that is at least 90% argon (Ar), a welding wire feeder configured to provide tubular welding wire. The DCEP, the tubular welding wire, and the shielding gas flow are combined to form a weld deposit on a zinc-coated workpiece, wherein less than approximately 10 wt % of the tubular welding wire is converted to spatter while forming the weld deposit on the zinc-coated workpiece.

A welding system includes a welding power source configured to provide pulsed electropositive direct current (DCEP), a gas supply system configured to provide a shielding gas flow that is at least 90% argon (Ar), a welding wire feeder configured to provide tubular welding wire. The DCEP, the tubular welding wire, and the shielding gas flow are combined to form a weld deposit on a zinc-coated workpiece, wherein less than approximately 10 wt % of the tubular welding wire is converted to spatter while forming the weld deposit on the zinc-coated workpiece.

Described herein are examples of weld training systems that show (e.g., transparent and/or translucent) “ghost” images of a welding tool on a display screen of a welding headgear to indicate target positions and/or target orientations of an actual welding tool. In some examples, the weld training systems may additionally “reset” the target tool image to a position closer to the actual welding tool if the target tool image gets too far away. The ability to “reset” the target tool image to a position closer to the actual welding tool may help in minimizing a risk that an operator 106 will overcompensate to try to catch up with the target tool image, which can be detrimental to the weld. Additionally, resetting the target tool image to a position closer the welding tool may allow an operator to better perceive and/or understand differences in orientation and/or other technique parameters.

Provided is a solid wire for gas metal arc welding, solid wire being suitable as a welding material for high-Mn steel materials and generating less fume during welding. The solid wire of the present invention has a composition containing, in mass %, C: 0.20 to 0.80%, Si: 0.15 to 0.90%, Mn: 15.0 to 30.0%, P: 0.030% or less, S: 0.030% or less, Al: 0.020% or less, Ni: 0.01 to 10.00%, Cr: 6.0 to 15.0%, Mo: 0.01 to 3.50%, O: 0.010% or less, N: 0.120% or less, and the balance being Fe and incidental impurities.

The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.5 to 2% each, and in a weight fraction of less than or equal to 4%, preferably less than or equal to 3%, more preferably less than or equal to 2% in total; —Si, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%; —V, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%. The invention also relates to a part obtained by this process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts having remarkable features.

A method and apparatus for providing short arc welding-type power is disclosed. The system includes a power supply, a wire feeder, and a controller. The output current is decreased at dive rate when the arc forms. The dive rate is maintained until the currents drops to a threshold, preferably a function of the peak short current in that cycle. Then the current is held steady for a length of time that is a percentage of the short time for that cycle. Then the current is decreased at the normal rate until the short reforms, and the current begins increasing at the normal rate. The holding steady portion can be omitted.

A method and apparatus for providing short arc welding-type power is disclosed. The system includes a power supply, a wire feeder, and a controller. The output current is decreased at dive rate when the arc forms. The dive rate is maintained until the currents drops to a threshold, preferably a function of the peak short current in that cycle. Then the current is held steady for a length of time that is a percentage of the short time for that cycle. Then the current is decreased at the normal rate until the short reforms, and the current begins increasing at the normal rate. The holding steady portion can be omitted.

The present invention refers to a control method and welding equipment for MIG/MAG-welding with presence of short-circuiting droplets between an electrode end and a workpiece. The method comprises establishment of a short-circuiting time, establishment of an arc time, and controlling the energy supplied to the electrode. The energy supply is controlled in such a way that the energy supply is increased if a measured short-circuiting time of a total period time, where the period time is the sum of the short-circuiting time and the arc time, exceeds a defined adjustable set value and decreases if said short-circuiting percentage goes below said set value.

The present invention refers to a control method and welding equipment for MIG/MAG-welding with presence of short-circuiting droplets between an electrode end and a workpiece. The method comprises establishment of a short-circuiting time, establishment of an arc time, and controlling the energy supplied to the electrode. The energy supply is controlled in such a way that the energy supply is increased if a measured short-circuiting time of a total period time, where the period time is the sum of the short-circuiting time and the arc time, exceeds a defined adjustable set value and decreases if said short-circuiting percentage goes below said set value.