Patent classifications
B23K9/325
FUME EXTRACTION SWIVEL ASSEMBLY FOR GAS SHIELDED WELDING
The present invention is a fume extraction swivel system for use on a gas shielded welding device. The fume extraction system includes an extraction hose mounting bracket which has an internal flange adapted to mount about a welding torch. The bracket has a collar spaced from the internal flange that defines an interior space. A packer is mounted in the flange and rotates upon a bearing mounted to the torch. A fume extraction port is in operative communication with the interior space. An intake shroud is mounted to the collar. The fume extraction port, interior space and shroud create an air-path through the extraction hose mounting bracket. In this way, the fume extraction system is connected to an air filter through the extraction port and the air filter draws air along said air-path through the interior space and the intake shroud without interfering with the gas shield welding operation. The swivel mount ensures that the extraction hose does not wrap around the torch.
PORTABLE AND COMPACT WELDING FUME EXTRACTOR
Embodiments of portable and compact welding fume extractor systems are disclosed. One embodiment of a welding fume extractor system includes a rechargeable battery pack, a controller/user interface configured to control operation of the system and allow a user to interact with the system, a filter housing having at least one filter configured to extract welding fume particles from a stream of air forced through the filter housing, and a fan/blower assembly configured to force the stream of air through the filter housing. The rechargeable battery pack is configured to provide electrical power to at least the fan/blower assembly and the controller/user interface. Furthermore, the system is configured to be worn on the back of a human welder.
CONSUMABLE ELECTRODE TYPE GAS SHIELD ARC WELDING METHOD AND ARC WELDING PORTION
The present invention provides a consumable electrode type gas shield arc welding method for performing arc welding of two steel sheets using a welding torch having a consumable electrode. The consumable electrode type gas shield arc welding method includes performing arc welding while a shielding gas having an oxygen potential a which is indicated by the following Expression (1) and ranges from 1.5% to 5% is supplied from the welding torch toward the consumable electrode, and blowing an oxidation promotion gas having an oxygen potential which is indicated by the following Expression (2) and ranges from 15% to 50% at a flow velocity ranging from 1 to 3 m/sec over a weld bead and a weld toe portion which are formed by arc welding and are in a state of 700 C. or higher,
=100([V.sub.1(O.sub.2)]+[V.sub.1(CO.sub.2)]/5)/([V.sub.1(X)]+[V.sub.1(O.sub.2)]+[V.sub.1(CO.sub.2)]) Expression (1)
=100[V.sub.2(O.sub.2)]/([V.sub.2(X)]+[V.sub.2(O.sub.2)]+[V.sub.2(CO.sub.2)]) Expression (2)
here, [V.sub.1(X)] is a mixing ratio (volume %) of an inert gas included in the shielding gas, [V.sub.1(O.sub.2)] is a mixing ratio (volume %) of oxygen included in the shielding gas, [V.sub.1(CO.sub.2)] is a mixing ratio (volume %) of carbon dioxide included in the shielding gas, [V.sub.2(X)] is a mixing ratio (volume %) of an inert gas included in the oxidation promotion gas, [V.sub.2(O.sub.2)] is a mixing ratio (volume %) of oxygen included in the oxidation promotion gas, and [V.sub.2(CO.sub.2)] is a mixing ratio (volume %) of carbon dioxide included in the oxidation promotion gas.
Instantaneous gas purge apparatus
An instantaneous gas purge apparatus distributes a flow of a gas, such as an inert gas, directly juxtaposed to a welding seam between two adjacent tubes. The device includes a central hub having radially extending stabilizer arms, mounted inside one of the tubes to be welded. A counterweight and a gas dispersion unit are independently rotatable relative to the hub. The welding operation comprises a continuous rotation of the tubes. Using a stationary welding device, the gravitational pull on the counterweight maintains the gas dispersion unit proximate the welding seam.
Arc welding equipment
Arc welding equipment for joining the objects at high speed and for reducing the strain of the objects after being joined is provided. The nozzle housing an electrode forming arc plasma is formed from a gas supply part and a gas suction part. The gas supply part has gas supply holes supplying gas outward in a radial direction of the arc plasma. The gas suction part suctions the gas supplied form the gas supply part. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween, supply the gas of a first pressure to a position away from the electrode by a first distance. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween other than the pair of the gas supply holes, supply the gas of a second pressure to a position away from the electrode by a second distance. The second distance is longer than the first distance. The gas of the second pressure is lower than that of the first pressure. Thereby, the arc plasma is compressed in a direction connecting the gas supply holes, and the arc plasma becomes long in a direction connecting the gas supply holes.
Gas systems, welding systems, and methods of welding
A gas delivery system delivers a shielding gas from a source through one or more hoses to a torch having a nozzle during welding of a workpiece. A shielding gas controller includes an inlet, an outlet, and at least one valve between the inlet and the outlet. The valve operates in response to a predetermined minimum shielding gas flow set point. The shielding gas controller operates the valve before or after a weld to change the flow of the shielding gas according to the predetermined minimum shielding gas flow set point. A method of welding includes predetermining a flow rate of a shielding gas, predetermining another flow rate of the gas, dispensing the gas at the first flow rate proximate a first weld pool during welding, and dispensing the shielding gas at the second flow rate, different from the first flow rate, during welding of another weld on the workpiece.
Welding type power supply with wind tunnel
A method and apparatus for providing a welding type power is disclosed. It includes an outer housing having a wind tunnel within the outer housing. Air flows through the wind tunnel in an air flow direction. The width of the tunnel is less at one location than at another location. Electrical components receive power and provide a welding type output. A first group of those components require air flow for cooling, and are disposed at least partially in the wind tunnel. A second group of components are not disposed in the wind tunnel. The wind tunnel can also change direction.
FUME EXTRACTION ASSEMBLY FOR GAS SHIELDED WELDING
The present invention is a fume extraction system for use on a gas shielded welding device. The fume extraction system includes an extraction hose mounting bracket which has an internal flange adapted to mount about a welding torch. The bracket has a collar spaced from the internal flange that defines an interior space. A fume extraction port is in operative communication with the interior space. An intake shroud is mounted to the collar. The intake shroud is generally tubular and open at one end. The fume extraction port, interior space and shroud create an air-path through the extraction hose mounting bracket. In this way, the fume extraction system is connected to an air filter through the extraction port and the air filter draws air along said air-path through the interior space and the intake shroud without interfering with the gas shield welding operation.
WELDING SYSTEMS FOR COOLING WELDING CONTACT TIPS
Some examples of the present disclosure relate to welding systems that provide cooling gas flow to contact tips. The contact tip may be retained within a neck and nozzle assembly of a welding torch that receives gas, such as shielding gas, for example, from the welding system. A tip retention-device and gas diffuser may cooperate to retain the contact tip within the neck and nozzle assembly. The gas diffuser may have axial gas channels configured to direct the shielding gas over and/or across a rear portion of the contact tip seated within the gas diffuser. The tip retention device may have gas channels configured to guide gas flow from the gas diffuser over and/or across a forward portion of the contact tip. The gas flow may help to cool the contact tip before, during, and/or after welding, which may extend the life of the contact tip.
System and method for communication with welding gas line
A welding system includes a gas line coupled to components of the welding system and a first gas line transducer coupled to the gas line. The gas line is configured to convey a gas between components of the welding system. The first gas line transducer is configured to communicate via radio signals transmitted through the gas line.