A joined body includes: a thin plate including through holes; first members each including: a base portion and a protruding portion inserted into one of the through holes; and a second member placed oppositely to the base portion via the thin plate and made of a material that is of a same kind as a material of the first members. The thin plate is made of a material having a specific gravity smaller than the materials of the first and the second members. The second member and an end portion of the protruding portion are connected together by melt-solidification. A post-joining hardness difference in a range of 30% along a direction orthogonal to a joint interface between the second member and the protruding portion, the range being centered on the joint interface, is equal to or less than 90% of a pre-joining hardness difference.

A system for increasing joint strength and reducing embrittlement in a resistance spot weld of metal workpieces is disclosed. The system comprises a stackup of first and second metal workpieces, and an interface member disposed between the first and second metal workpieces. The interface member comprises a peripheral wall defining a hollow inner portion. The peripheral wall has a first open end extending to a second open end. The first open end is in contact with the first metal workpiece defining a first weld portion thereon. The second open end is in contact with the second metal workpiece defining a second weld portion thereon. The system further comprises a first electrode configured to contact the first metal workpiece to heat the peripheral wall at the first weld portion and join the first metal workpiece with the first open end of the peripheral wall. The system further comprises a second electrode configured to contact the second metal workpiece to heat the peripheral wall at the second weld portion and join the second metal workpiece with the second open end of the peripheral wall to define a weld joint. The system further comprises a power source configured to power the first and second electrodes and a controller configured to control the power to the first and second electrodes to heat the peripheral wall.

The dissimilar material joint structure 1 includes a plate member 20, a weld nut 10 on a front surface of the plate member, and a washer 30 on a back surface of the plate member. The weld nut and the plate member are made of dissimilar materials different from each other. The weld nut includes a projection 12 on a bearing surface thereof. The plate member has a bolt through-hole 23 located on a center axis of the weld nut, for passing therethrough a bolt 40 corresponding to the weld nut and a projection through-hole 24 on the periphery of the bolt through-hole. The projection through-hole is penetrable by the projection. The weld nut is not directly welded to the plate member but joined to the plate member by being welded to the washer via the projection penetrating the projection through-hole.

A method for providing a component assembly for a motor vehicle includes inserting a weldable element into an opening of a first metal sheet such that a joint is defined between the weldable element and the first metal sheet and such that a reservoir connected to the joint is preserved at a first side of the first metal sheet that faces a second metal sheet where the reservoir is open in a direction toward the second metal sheet. The method further includes applying an adhesive to the first side of the first metal sheet and/or to the second metal sheet and placing the second metal sheet against the first metal sheet and the weldable element and welding the second metal sheet to the weldable element.

A method for providing a component assembly for a motor vehicle includes inserting a weldable element into an opening of a first metal sheet such that a joint is defined between the weldable element and the first metal sheet and such that a reservoir connected to the joint is preserved at a first side of the first metal sheet that faces a second metal sheet where the reservoir is open in a direction toward the second metal sheet. The method further includes applying an adhesive to the first side of the first metal sheet and/or to the second metal sheet and placing the second metal sheet against the first metal sheet and the weldable element and welding the second metal sheet to the weldable element.

The invention relates to a device (2) for welding hard material elements (4) onto teeth (6) of a saw blade (8), comprising a saw blade feed device (12) for moving the saw blade (8) in a feed direction (14), such that a tooth (6a) of the saw blade (8) can be brought into a target position (16) in a working region (10) of the device (2), comprising a first centering device (30) for centering the saw blade (8) transversely to the feed direction (14), comprising a second centering device (32) for centering a respective hard material element (4) transversely to the feed direction (14), comprising a resistance welding device (24) having a welding electrode (26) that can be deployed into and withdrawn from the working region (10), comprising a supply device (28) for supplying and transferring a respective hard material element (4) to the welding electrode (26), and it being possible for the welding electrode (26) to be deployed in such a way that the hard material element (4) can be brought toward the tooth (6a) to abut the tooth (6a). According to the invention, the hard material element (4) can be centered relative to the centered and fixed saw blade (8) by means of the second centering device (32), and the first and second centering device (30) are provided in a common assembly (38), such that the centering of the saw blade (8) by the first centering device (32) predetermines a centering position for the subsequent centering of the hard material element (4) by the second centering device (32).

A combined stackup apparatus with a perforated interlayer for resistance spot welding is provided. The apparatus comprises a first metal sheet of a first material and a second metal sheet of a second material. The apparatus further comprising a perforated interlayer disposed between the first metal layer and the second metal layer. The perforated interlayer is made of one of the first and second materials. The perforated interlayer has a plurality of perforations formed therethrough. Each perforation has a perforation size of between about 0.1 mm and about 3 mm.

A combined stackup apparatus with a perforated interlayer for resistance spot welding is provided. The apparatus comprises a first metal sheet of a first material and a second metal sheet of a second material. The apparatus further comprising a perforated interlayer disposed between the first metal layer and the second metal layer. The perforated interlayer is made of one of the first and second materials. The perforated interlayer has a plurality of perforations formed therethrough. Each perforation has a perforation size of between about 0.1 mm and about 3 mm.

Provided is a method that allows for firm joining of power module components even if a joining area is large. The method includes: forming an oxygen ion conductor layer on a surface of one of a first member to be joined containing metal and a second member to be joined containing ceramic; arranging the first member to be joined and the second member to be joined so that they are in contact with each other via the oxygen ion conductor layer; connecting the first member to be joined to one of a positive electrode side and a negative electrode side of a voltage application device and the second member to be joined to the other; and applying a voltage between the first member to be joined and the second member to be joined to join the first member to be joined and the second member to be joined together.

A composite component includes a reinforcement bonded to a base component by a bond formed by, or reinforced with, a localized coupling in the base component. The bond may be formed by ultrasonic additive manufacturing. The localized coupling may include a compression of the base component, a weld in the base component, or a heat affected zone of the weld. Where the bond is formed by the localized coupling, the localized coupling encompasses the reinforcement. Where the bond is reinforced with the localized coupling, the localized coupling may encompass the reinforcement, or be arranged at an inside radius of a turn in the reinforcement. The reinforcement results in the composite component having enhanced properties such as lower density, increased strength, stiffness, or energy absorption capabilities.