A friction stir welding attachment includes a body configured to be attached to a spindle supported by a spindle head of a machine tool, a metalworking shaft rotatably supported by the body wherein a welding tool is attachable to the metalworking shaft, a plurality of air motors provided in the body, and a transmission mechanism configured to transmit a rotation of each of the plurality of air motors to the metalworking shaft. A fixing portion is provided to supply external air to the plurality of air motors. A drive air distributor is provided to distribute drive air to the air motors. A rotation sensor for detecting a rotation state is provided to the metalworking shaft.

A method of friction welding a first workpiece to a second workpiece, includes the first workpiece with a first faying surface having a first faying length, the second workpiece with a second faying surface having a second faying length, the second faying length greater than the first faying length; positioning the first workpiece adjacent the second workpiece; reciprocating the first workpiece and the second workpiece against one another, the first faying moves relative to the second faying by a sweep length, a temperature at the first and second faying surfaces increases to create a weld interface; each of the first and second workpieces are consumed into the weld interface, adjusting the sweep length the sweep length remains equal to a difference between the second and the first faying lengths; and stopping the reciprocating and allowing the first and second workpieces to cool to weld the first and second workpieces together.

A low-temperature joining method effectively suppresses reductions in the mechanical properties of a junction of various types of high-tensile steel or aluminum, and of a heat-affected zone; and produces a joint structure. A method for joining two metal materials by forming a joint interface in which the two metal materials face each other at a joint portion and plunge a rotation tool caused to rotate at a prescribed speed into the joint, the method for low-temperature joining of metal materials characterized in that the peripheral velocity of the outermost periphery of the rotation tool is set to 51 mm/s or less, whereby the recrystallization temperature inherent to the metal materials is reduced by introducing a large strain to the joint, and recrystallized grains are generated at the joint interface by setting the joining temperature to less than the recrystallization temperature inherent to the metal materials.

The embodiments of the present disclosure provide a bonding device for a chip on film and a display panel and a bonding method for the same. The bonding device includes: a bearing stage having a horizontal bearing surface for supporting at least one row of display panels, wherein one row of the at least one row of display panels has a row of first bonding regions; a grasping unit disposed above the bearing stage and configured to grasp at least a partial area of the entire chip on film so that a row of second bonding regions of the entire chip on film is horizontally located above the one row of display panels; and a bonding unit configured to bond the row of second bonding regions which has been aligned with the row of first bonding regions to the row of first bonding regions.

A method for producing a rack for a steering gear may involve providing a toothed segment and a shaft segment aligned on a longitudinal axis and connecting the segments by axial joining faces by friction welding at a welding joint. For friction welding, the joining faces may be brought into frictional contact by an initial friction force, the segments may be rotated relative to one another, the joining faces may be mutually compressed by way of a contact pressure force until a predefined joining path has been reached by way of a welding force 10 to 20 times the initial friction force, thermal input friction may be performed by an input force 5 to 12 times the initial friction force, and the segments may be moved toward one another in an axial direction by the predefined joining path. The segments may be held in position without friction.

A friction welding method comprises causing an end surface of a first workpiece and an end surface of a second workpiece to engage in relative rotation while the end surfaces are in mutual contact as a compressive load is applied thereto so as to generate heat due to friction at a joint interface between the workpieces, thereafter stopping the relative rotation of the workpieces, and then applying an upset process pressure to the workpieces. When the workpiece end surfaces are brought into mutual contact, a compressive load employed is less than a lower threshold of a bend-producing compressive load domain within which bending of the first workpiece and/or the second workpiece would occur but the compressive load and the relative rotational speed between the workpieces are such as will cause the heat due to friction to be capable of causing plastic deformation at workpiece end surface(s).

A brake disc to be mounted on an axle hub, including sliding surfaces with which friction members respectively come into a sliding contact and which face in mutually opposite directions, wherein the brake disc includes: a first member having a disc-like shape and including a mount portion through which the brake disc is mounted on an axle hub and a radially outer portion located radially outward of the mount portion, one of the sliding surfaces being formed on the radially outer portion; and a second member having a doughnut plate shape, the other of the sliding surfaces being formed on the second member, and wherein the first member and the second member are bonded through a protruding portion formed on one of the radially outer portion of the first member and the second member and protruding toward the other of the radially outer portion and the second member.

The invention relates to a device and a method for detecting the mechanical forces at the welding pin tip during friction stir welding, having the following features: a) a strip-shaped sensor (3) at a long side of a tool cup (9) holding a welding pin pen (12) by way of a pin shaft (13) using a tool receiving cone (14), and also holding a welding shoe (11); b) a conical narrowed portion (20) in the further region of the tool-receiving cone (14), which serves to receive a sensor (18) for detecting the axial force, the torque and the bending moment at the welding pin pen (12); c) a further narrowed portion in the front region of the tool-receiving cone (14), having three sensors (24) distributed across the circumferences at a distance of 120 degrees; d) a sensor signal amplifier having a rotor antenna (19) for receiving, amplifying and forwarding all detected measurement values, said measurement values being forwarded by a static antenna (17) to a machine control; and e) an inductive power supply system.

An apparatus for forming a friction weld, the apparatus comprising: a support arrangement; a holding member, which is supported by the supporting ar-rangement, and which may be driven to rotate with respect thereto, or move with respect thereto along an arcuate path;a consumable element having a first joining face, the consumable element being mounted in a mounting location on the holding member so that the first joining face is exposed, wherein the consumable element is rotatable with respect to the holding member about a first centre of rotation, and wherein when the holding member is driven to rotate or move with respect to the support arrangement, the first centre of rotation travels in an orbital motion with respect to the support arrangement; and at least a first alignment arrangement, positioned to hold a first workpiece in place so that an attachment face of the first workpiece is aligned with the first joining face of the consumable element.

A friction welding method includes: applying axial force to first and second metallic components so as to force the components against each other at an interface therebetween, while oscillating the two components relative to each other in a cyclic motion, so as to generate friction and heat at the interface; rapidly stopping the cyclic motion; and applying a spike in the axial force to complete a weld between the first and second components.