A method of manufacturing a high-pressure fluid vessel includes forming a first portion of a high-pressure fluid vessel with a molding process. The high-pressure fluid vessel includes a stack of capsules. Each capsule includes a first domed end, a second domed end, and a semicylindrical portion extending between and connecting the first domed end to the second domed end. The method further includes forming a second portion of a high-pressure fluid vessel with the molding process. The second portion of the high-pressure fluid vessel is positioned adjacent to the first portion of the high-pressure fluid vessel. The second portion of the high-pressure fluid vessel is welded to the first portion of the high-pressure fluid vessel.

A method for attaching a cover to a base includes coupling the cover to the base and welding the cover to the base using a friction stir welding tip. The method further includes pushing the cover against the base using a shoulder through which the friction stir welding tip extends.

A panel joint structure suppresses stress concentration on a flange corner section-side end-portion of an adhesive during application of a peeling load. A first panel member includes a panel body section, a corner section, and a first flange section. A second panel member is arranged to oppose the first flange section. A joint section joins the first flange section and the second panel member in a contact state thereof, and an adhesive continuously provided in a longitudinal direction of the corner section adheres the first flange section to the second panel member. The first panel member includes a load transmission section near a joint section, and the load transmission section is provided between the panel body section and the first flange section, and an angle θ2 thereof that is defined with the panel body section is larger than an angle θ1 defined by the panel body section and a portion in a short direction of the first flange section. A flange distal end-side end-portion of the load transmission section in the short direction of the flange section is disposed in a region between a corner section-side end-portion and a distal end-side end-portion of the joint section in the short direction of the first flange section.

A method of friction welding a first component to a second component, the method having the steps of: rotating the first component relative to the second component about a rotation axis; and bringing the first component into contact with the second component; wherein, while the first component and the second component are in contact, a first average force is applied during a first stage of the friction welding process and a second average force is applied during a second stage of the friction welding process; and the second average force is different from the first average force.

A method for manufacturing an internally cooled valve (2), includes providing a valve body (4) having a valve stem (6) that ends in a valve head (8). The valve body (4) has a cavity (10) that is open toward the valve head (8) and with a valve base element (12) by friction welding the valve base element (12) to the valve head (8). The valve bottom element (12) is preferably a sintered component.

The method comprises a primary joining process in which primary joining is performed by friction stirring by moving a rotary tool (F) once around a recessed part (13) along a first overlap part (H1) in a state where only a stirring pin (F2) of the rotary tool provided with the stirring pin is inserted in the first overlap part (H1) from a front surface (3b) of a sealing body (3) and is in contact with a jacket body (2) and the sealing body (3). In the primary joining process, the rotary tool (F), which is provided with a flat surface (F4) orthogonal to a rotational axis of the stirring pin (F2) and a projection (F5) projecting from the flat surface (F4) at a tip part of the stirring pin (F2), is employed, and the first overlap part (H1) is joined by bringing the flat surface (F4) into contact with only the sealing body (3) and inserting a tip end of the projection (F5) more deeply than the first overlap part (H1).

A solid-state additive manufacturing additive manufacturing system applicable to building up 3D structures, coating and functionalizing surfaces, joining structures, adding customized features to objects, compounding proprietary compositions and repairing various structures is disclosed. The solid-state additive manufacturing system enables deposition of different fillers, viz. metals, metal alloys, MMCs, polymers, plastics, composites, hybrids and gradient compositions, as well as controls the resulting deposit structures, e.g. specific nano-/micro-, gradient- and porous-material structures. The system accommodates various feeding-, spindle- and tool-designs for depositing different forms of filler materials, viz. rods, wires, granules, powders, powder-filled-tubes, scrap pieces or their combination, and a working platform with multiple access points. One or multiple motors, driving and monitoring units control the movement of the workpiece, spindle and tool and move the filler through the feeding system, which passageway is in communication with the passageways of the spindle and the tool.

A welded structural assembly and method, in one form, includes an upper substrate, a lower substrate adjacent the upper substrate, a fastener, and a sealing member. The fastener includes a shank portion, a first head portion, and a second head portion. The shank portion extends through the upper substrate and into the lower substrate. The shank is welded to the lower substrate. The first head portion has an outer periphery and an underside. The second head portion is frangibly coupled to the first head portion. The sealing member is disposed under the first head portion between the upper substrate and the first head portion. The sealing member contacts the underside and extends beyond the outer periphery such that the sealing member extends radially outward beyond all points of the first head portion.

An assembly for a wheel suspension includes a vibration damper and an add-on part. The vibration damper includes a contact region on which the add-on part is configured to rest and wherein the contact region is configured to receive a force transmitted thereon. A welding element is mechanically connected to the add-on part and welded to the contact region. The contact region and the welding element include the same material or weldable material partners and the add-on part and the contact region are formed from dissimilar and not mutually weldable materials.

A selectively reinforced component comprises a metal body with at least one metal matrix composite insert embedded in a first surface of the metal body, with at least one weld bonding an outer surface of the metal matrix composite insert to the metal body. The selectively reinforced component is formed by introducing the or each metal matrix composite insert into a recess in the first surface of the metal body, before forming the at least one weld to bond the outer surface of the metal matrix composite insert to an opposing inner peripheral surface of the recess.