A process of welding fittings to ends of a double wall pipe comprising forming a first welded joint between an inner pipe and an inner receiver of a first fitting; forming a second welded joint between an outer pipe and an outer receiver of the first fitting; forming a third welded joint between the outer pipe and an outer receiver of a second fitting; and forming a fourth welded joint between the inner pipe and an inner receiver of the second fitting.

A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.

Disclosed herein is a rotational roller apparatus for use with a pipeline unit. The pipeline unit is received in a pipeline for welding and/or inspection. The rotational roller is attached to and is able to support at least a portion of the weight of the pipeline unit. The rotational roller unit also includes an extension member and a reduced friction base. The reduced friction base is attached to an end of the extension member so that the rotational roller has a retracted and an extended configuration. In the extended configuration, the reduced friction base contacts an interior of the pipeline and supports at least a portion of the weight of the pipeline unit and thereby allows the unit to be rotated about a longitudinal axis within the pipeline.

A cylinder welding system includes a welder that has a control unit, a welding head and a wire feed. Each of the wire feed and the welding head is electrically coupled to the control unit. A cart is provided and the cart is rollably positioned within a cylinder. A rotation unit is rotatably coupled to the cart and the rotation unit engages an inside surface of the cylinder. The rotation unit is electrically coupled to the control unit such that the control unit controls operational parameters of the rotation unit. In this way the rotation unit is actuated to rotate along the inside surface of the cylinder. The welding head is coupled to the rotation unit to weld the inside of the cylinder when the rotation unit rotates along the inside of the cylinder. In this way one cylinder may be automatically welded to another cylinder.

Embodiments relate generally to systems and methods for decommissioning a pipeline. The system may comprise a mechanical assembly and chemical assembly. The mechanical assembly may include a main body and contact assembly. When the mechanical assembly is provided in the pipeline, the contact assembly is configurable to contact with the pipeline's interior wall. The chemical assembly may be arranged serially in line with the mechanical assembly. The chemical assembly may include a front section having a cross-sectional portion configurable to resemble the cross-section of the pipeline. The chemical assembly may also include a rear section having a cross-sectional portion. The front and rear sections may be arranged in such a way that, when the chemical assembly is provided in the pipeline, the cross-sectional portions of the front and rear sections cooperate with the pipeline's interior wall to form a chamber operable to receive and house a removal medium.

A system and a method for separating a tubular component is disclosed, which for constructing a supporting structure, having a longitudinal pipe with pipe ends which are open on both sides. The system has a mobile transport module comprising a receiving platform having a pipe clamping device for clamping variable pipe diameters which receives and mounts the tubular component so that a first pipe end of the component, having a vertical longitudinal axis which detachably and securely engages the pipe clamping device. The invention further relates to a separating arrangement mounted on a supporting structure that it is deflectable at least vertically, to provide secure joining to the pipe end of a tubular component that faces away from the first pipe end. The tubular component is seated on the transport module and vertically securely engages the pipe clamping device.

System and method for decommissioning a pipeline. The system comprises mechanical and chemical assemblies. The mechanical assembly includes a main body and a contact assembly. When the mechanical assembly is provided in the pipeline, the contact assembly is configurable to contact with the interior wall of the pipeline. The chemical assembly is arranged serially in line with the mechanical assembly. The chemical assembly includes a front section having a cross-sectional portion and a rear section having a cross-sectional portion. The front and the rear section are arranged in such a way that the cross-sectional portions of the front and the rear section cooperate with the interior wall of the pipeline to form a chamber to house a removal medium. The system and method can effectively and efficiently remove most or all of such residual mercury and/or other toxic substance from the interior wall of the pipeline before abandonment.

Apparatuses and methods for repairing a defect in a nuclear reactor are provided. The apparatus includes a body for insertion in a tubular structure, the body includes: an end effector having a weld torch operable to deposit weld material by forming molten weld droplets and depositing the weld droplets the tubular structure. A drive unit includes a brace for selectively anchoring against said tubular structure; at least one linear actuator for moving the apparatus relative to the brace; and a rotational actuator coupled to rotate the weld torch. The method includes inserting a repair apparatus into tubular structure of the nuclear reactor; moving the repair apparatus to a defect location; depositing a protective weld layer over the defect by sequentially depositing weld droplets atop a weld pool on the tubular structure, wherein the protective weld layer bonds to the tubular structure surrounding the defect.

A method of aligning first and second pipes end-to-end in a position ready for welding. Each pipe has an end bevelled with a shape scanned and stored in memory of a control unit. At least one of the pipes has machine readable codes distributed around their circumference of the pipe. The method includes effecting relative movement of the ends of the first and second pipes towards each other, reading at least one of the codes with a reader, and ascertaining the relative movement required to align the pipes in accordance with a target orientation. The relative movement is ascertained with information provided by the read code and the shapes of the bevelled ends stored in the control unit memory. In other aspects, a closed loop control method and machine-learning may be used to align the pipes. A pipe-laying vessel including pipe handling equipment and the control unit is also provided.

A robotic welding system comprises a supporting arm for attaching to a repositionable support structure, the supporting arm comprising a first mounting portion connectable to the repositionable support structure, and a second mounting portion rotatably coupled to the first mounting portion. A yaw rotary actuator rotates the second mounting portion about a yaw axis. A welding arm comprises a third mounting portion rotatably coupled to the second mounting portion of the supporting arm. A pitch rotary actuator rotates the third mounting portion about a pitch axis generally perpendicular to the yaw axis. A roll rotary actuator rotates a torch holder shaft about a roll axis generally perpendicular to the pitch axis. The shaft has a torch mounting portion for mounting a welding torch at an end thereof. A controller is operably coupled to the actuators to cause the welding torch to execute a welding pattern.