A process for the manufacture, assembly and continuous construction of tubular sections made of steel or polymer in individual pipelines with gradual movement that is designed to mechanize and automate a process substantially eliminating or mitigating existing inefficiencies and risks, considerably reducing the time vessels need to be moored at piers while paying extremely expensive daily rates, increasing the quality of welds, inspections and the entire process The process including inside the manufactured unit one or more weld cabins and a series of support devices with synchronized driven and free wheels that carry the pipe segments while simultaneously enabling movement of the entire stalk without external interference, following the joining of several pipe segments (welded together), of variable length, in which the embodiments provided in the present invention enable each stalk to be approximately 1.2 km long or longer.

A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.

A tubular includes a carbon steel main body defining a first flow passage. The carbon steel main body includes a first end and a second end. The carbon steel main body includes a beveled edge at the first end of the carbon steel main body. A corrosion resistant pup defines a second flow passage in-line with the first flow passage. The corrosion resistant pup includes a substantially same inner diameter and outer diameter as the carbon steel main body. The corrosion resistant pup includes a first end and a second end. The corrosion resistant pup includes a first beveled edge at the first end. The corrosion resistant pup is connected to the carbon steel main body by a weld along the beveled edge of the carbon steel main body and the beveled edge of the corrosion resistant pup.

A self-propelled welding machine for butt welding pipes, comprising a chassis having a traction means which allows its movement along a direction of travel; the chassis supports a welding apparatus comprising a first clamping unit and a second clamping unit, adapted to respectively engage a first tubular element and a second tubular element to be joined by welding; a device for milling the ends of the first and second tubular elements and a heating plate for welding the ends are associated or associable with the welding apparatus; the particularity of the self-propelled welding machine resides in that it comprises at least one first blade associated with a first end of the chassis; the first blade is arranged transversely with respect to the direction of travel and is movable with respect to the chassis.

A method of sealing a hole in a wall of a hollow structure comprises providing a sealed chamber that is external to the structure and that is in fluid communication with an internal space of the structure via the hole. The structure may be a pipe-in-pipe structure and the internal space may be an annulus between outer and inner pipes. Fluid flows through the hole into or out of the chamber as the pressure and/or composition of fluid in the internal space is adjusted. Then, a plug is spun and friction-welded into the hole. The plug is inserted into the hole from within the chamber.

A carbon steel main body defines a flow passage. The carbon steel main body includes an end. The carbon steel main body includes a beveled edge at the end. A corrosion resistant cladding is deposited along an inner surface of the carbon steel main body. The corrosion resistant cladding extends from the end to a distance into the carbon steel main body.

A system for welding two pipes includes a first pipe clamp, a second pipe clamp, a weld torch, an inspection detector, a motor, one or more processors, and a grinder. The weld torch is configured to create a weld joint between the pipes at an interface region between the pipes. The inspection detector is configured to emit an inspection beam of radiation. The motor is operatively associated with the inspection detector to direct the inspection beam of radiation along the weld joint between the pipes. The one or more processors are operatively associated with the inspection detector to determine a profile of the weld joint between the pipes. The grinder is configured to grind at least a portion of the weld joint between the pipes based on the profile of the weld joint between the pipes.

A method of aligning first and second pipes end-to-end in a position ready for welding. Each pipe has an end bevelled with a shape scanned and stored in memory of a control unit. At least one of the pipes has machine readable codes distributed around their circumference of the pipe. The method includes effecting relative movement of the ends of the first and second pipes towards each other, reading at least one of the codes with a reader, and ascertaining the relative movement required to align the pipes in accordance with a target orientation. The relative movement is ascertained with information provided by the read code and the shapes of the bevelled ends stored in the control unit memory. In other aspects, a closed loop control method and machine-learning may be used to align the pipes. A pipe-laying vessel including pipe handling equipment and the control unit is also provided.

The invention relates to a welding technical field and provides a crawling welding robot. The crawling welding robot includes a vehicle chassis and two crawler wheels connected to two opposite sides of the vehicle chassis, respectively, wheel carriers of two crawler wheels are movably connected with the vehicle chassis. In this way, when the crawling welding robot moves on a non-planar surface for welding, the two crawler wheels can freely adjust its posture relative to the vehicle chassis to adapt to the surface for welding and improve a degree of fit between the two crawler wheels and the surface for welding, making the moving direction of the crawling welding robot easier to be controlled and reducing a probability of the crawling welding robot slipping or falling from the surface for welding.

A method of connecting together two unit elements (2, 4) of an undersea fluid transport pipe that is subjected to fatigue, by welding together two metallic or bi-metallic unit pipe elements that have been put into abutment via their respective free ends (2a, 4a), the welding being done by making three distinct weld beads (6, 8, 10), with a last weld bead (8) being deposited between two lateral first weld beads (6, 10), and being followed directly by controlled sanding of the weld beads in order to apply compression stresses on them.