A welding jig assembly operable to assist a welder in welding pipe elbows of varying diameters to an adjacent portion of pipe. The welding jig assembly includes a body member that is planar in manner having a first end and a second end. The body member further includes a first arm member and a second arm member that are integrally formed therewith and have a void therebetween. The first arm member and the second arm member have chuck engagement rods extending outward therefrom. The welding jig assembly includes a first set of pipe elbow support members and a second set of pipe elbow support members located on opposing lateral edges of the body member. The sets of pipe elbow support members are arcuate in form and have portions extending outward from opposing sides of the body member. An aperture is formed in the body member to receive a securing chain.

A first metal pipe is welded to a second metal pipe in a method of laying pipeline, for example from a pipe-laying vessel at sea. The metal pipes may have an outer diameter greater than 150 mm and a pipe wall thickness of greater than 15 mm. The first pipe and the second pipe are brought together prior to welding so as to sandwich a third type of metal material between the pipe ends. The thickness of the third type of material, immediately before welding may be between 0.05 mm and 2 mm. The third metal material is melted together with the metal material of the first pipe and the second pipe.

Systems and methods include a system for installing insulation sleeves on pipelines. A portable welding robot is configured to weld a plug base longitudinally along a top edge of a pipeline. The plug base supports plugs configured to engage with holes in both overlapping sides of an insulation sleeve configured to insulate the pipeline. A portable pipeline insulation installation fixture is configured to lift the insulation sleeve and install the insulation sleeve around the pipeline including using electric hoists to lift ends of strands beneath and on either side of the pipeline. Each strand is enclosed in an external tube configured to contact and roll along the insulation sleeve and to rotate relative to the strand. The external tubes are configured to wrap the insulation sleeve around the pipeline.

A corner fitting includes a sleeve body having a hollow inner space and configured to coaxially fit over a pipe member of a predetermined size. An edge of the sleeve body at a second distal end has a corner cut portion, a protruding tab, and two recesses, the protruding tab being diametrically opposed to the corner cut portion in the radial direction of the sleeve body, and the recesses being diametrically opposed to each other in the radial direction of the sleeve body. The corner cut portion is configured and shaped such that the sleeve body fits together with an identical sleeve body on the pipe member of the predetermined size with the corner cut portions of the two sleeve bodies contacting each other and with the pipe being nested between the protruding tabs of the second distal ends of the two sleeve bodies.

A machine for fitting pipe and components together that has a traveling beam that rolls over a support structure. Various clamps, vices and other devices to hold pipes and fittings are attached to the beam or other parts of the support structure. Motion could be in any direction so as to algin pipes or fittings to be in position to be joined together.

A method for welding a steel pipe in a steel pipe structure and a joint is provided. The welding method includes: a measurement step of measuring a manufacturing error of the steel pipe, a calculation step of calculating the positions of the steel pipe and the joint where the manufacturing error measured in the measurement step is absorbed, and a welding step of welding the steel pipe and the joint at the positions of the steel pipe and the joint, the positions being calculated in the calculation step.

The disclosure provides a joining process line monitoring system capable of preventing joining quality deterioration and operation delay. A joining process line monitoring system 100 includes a joining phenomenon data acquisition part 111 configured to acquire a joining phenomenon of a joining subject member as phenomenon data; an operation state data acquisition part 112 configured to acquire a joining operation state of the joining subject member as operation state data; an evaluation data calculation unit 120 configured to perform time synchronization of the acquired phenomenon data and the acquired operation state data, and associate the acquired phenomenon data and the acquired operation state data with each joining operation location, so as to calculate evaluation data; a difference data extraction unit 130 configured to extract a difference between the evaluation data and reference data set in advance as difference data; an abnormal location determination unit 140 that determines that a portion having a large difference from the joining phenomenon is an abnormal location; and a presentation unit 150 configured to present the abnormal location of a joining portion of the joining subject member based on the difference data.

Provided is an apparatus for coating a girth weld and a cutback region surrounding said girth weld, said apparatus having lateral travel at least equal to the length of the cutback region and circumferential rotational travel around the pipe. The apparatus can provide a multiple component coating accurately and safely, without the need for solvent flushing of the apparatus.

A pipe alignment tool for aligning a pair of pipes is disclosed. The tool includes an anchor member configured to abut the pair of pipes and a spindle coupled to the anchor member. The tool further includes a block in threaded engagement with the spindle and adapted to move axially along an axis of the spindle in response to a rotation of the spindle about the axis. The block includes a first retention structure and a second retention structure. Furthermore, the tool includes a flexible member for supporting the pair of pipes and adapted to be disposed around the pair of pipes and engaged with the first retention structure and the second retention structure. The flexible member is tightened about the pipes upon the rotation of the spindle in a first direction, wherein the tightening of the flexible member facilitates the alignment of the pair of pipes.

An orbital welder for welding together two pipes to be welded. The welder includes a fall brake for preventing a freefall of the welder. The welder includes a spatter shield for preventing dust from entering the outer housing and fowling sensitive machine components. The welder includes a torch assembly with manual adjustments. The welder includes an automatic lead/lag adjustment and control of that adjustment during a welding operation to automatically transition from a first weld zone to a second weld zone.