A member joining method includes the steps of forming an opening in an intermediate member composed of one part or at least two superposed parts, embedding an insert member formed of metal in the opening, placing a skin member formed of metal on an outer surface of the intermediate member such that the intermediate member is held on an inner side of the skin member, and joining the skin member to the insert member.

A technique for welding two dissimilar metal panels or structures together, such as vehicle structures, by providing a sandwich structure between the dissimilar metal structures that includes one skin being made of the same metal as one of the metal structures and an opposing skin being made of the same metal as the other metal structure, and including an electrically non-conducting core between the skins.

A method for welding two components is provided. The method includes providing a first component, which has a convex elevation, and providing a second component, which has a through-hole. The method also includes placing the two components one against the other such that the convex elevation of the first component protrudes into the through-hole in an interlocking manner, and welding the two components along the rim of the through-hole by way of a laser welding device. The welding is performed without the use of a welding filler and the laser welding device is repeatedly switched on and off in a pulsed manner during the welding of the two components along the rim of the through-hole.

A method for the remote laser welding of at least two metal sheets, where at least one metal sheet has a coating with a low boiling point, in particular for welding galvanized steel sheets, includes moving a laser beam at a welding velocity along a welding contour in order to produce a weld seam. The laser beam executes an oscillating movement which is superposed on the welding velocity, where the energy input into the joint is controlled by a power modulation, dependent on the oscillating movement, such that the energy input increases in at least one lateral oscillation periphery or a preceding oscillation periphery of the melt bath volume, but the size of the melt bath surface in the root area remains unaffected.

Methods for joining a first blank and a second blank, at least one of the first and second blanks comprising at least a layer of aluminum or of an aluminum alloy or a layer of zinc or of a zinc alloy. The method comprises selecting a first portion of the first blank to be joined to the second blank, and selecting a second portion of the second blank to be joined to the first portion, and welding the first portion to the second portion. The welding comprises using a filler metal laser beam and a welding laser beam, and displacing both laser beams in a welding direction to melt and mix a filler wire material with the melted portions of the two blanks. The present disclosure further relates to blanks obtained by any of these methods and to products obtained from such blanks.

Structure including joint structure of dissimilar materials comprises a roof panel and a skeletal body. The roof panel has a bent portion at its end and is a panel member made of an aluminum alloy. The skeletal body has a support portion for supporting the first member and is made of steel. The roof panel and the skeletal body are joined by continuous welding of a vicinity of an apex of the bent portion of the roof panel and the support portion of the skeletal body, a reinforcing plate is joined to the roof panel at least partially along the joining portion with the skeletal body.

The invention relates to a method for the laser welding of monolithic semi-finished products made from aluminium alloy, without filler wire, known to the person skilled in the art as remote laser welding, comprising the following steps: supplying at least two aluminium alloy semi-finished products, of which at least one is a rolled sheet of composition (wt.-%): Si: 2.5-14, preferably 2.7-5.0; Fe: 0.05-0.80, preferably 0.15-0.60; Cu: 0.20, preferably 0.10, also <0.05, and even <200, also 100 ppm; Mg: 0.05-0.80, preferably 0.20-0.40; Mn: 0.70, preferably 0.30; Cr: <0.35; Ti: 0.02-0.30; Sr up to 500 ppm; Na up to 200 ppm; Sb up to 0.15%, other elements <0.05 each and <0.15 total, remainder aluminium, on the condition that A: 5.2 Fe+1.95 Si0.5 CuMg7.0; and welding semi-finished products made from aluminium alloy, without filler wire, a method known the person skilled in the art as remote laser welding.

In a process for friction stir welding together pieces of dissimilar material, a first piece of a second metal is overlaid onto a first piece of a first metal that is dissimilar from the second metal such that at least a portion of the first piece of second metal overlaps a portion of the first piece of first metal. The first piece of second metal has a plurality of holes therein and the holes are disposed in overlapping relationship with the portion of the first piece of first metal. Each of the holes is filled with a plug formed from the first metal. The first piece of first metal is friction stir welded to the first piece of second metal at each of the plug locations.

In order to further improve a method for joining a multilayer component (10) to another component (11) in a way that allows the multilayer component (10) to be mechanically and electrically joined to other elements, it is provided that an intermediate layer (14) of the multilayer component (10) be displaced in the region of the joining site (32), and that the two outer structural elements (12, 13) of the multilayer component be joined to one another by applying an electric voltage; and that the other component (11) be joined as a fastening element to the multilayer component (10) in the region of the joining site (32).

A method for manufacturing a sheet metal blank, in particular a tailored blank, in which at least two metal sheets are connected to one another at their respective connecting edges, the two metal sheets displaying differing thickness is provided herein and allows in a simple manner an application-specific configuration of the region of transition from one metal sheet thickness to another metal sheet thickness. The method includes a step in which, prior to the connecting of the two metal sheets, at least the region of the connecting edge of the thicker of the two metal sheets is pressed to a predefinable thickness in a forming tool in such a way that the connecting edges of the metal sheets display substantially the same thickness.