A tool, a device, and a method for zonal polishing of optical workpieces, wherein the tool has a preformed cap for forming a polishing surface, and the tool is placed against the workpiece that is to be polished in such a way that the tilt angle of the axis of rotation of the tool to the normal of the contact surface on the workpiece remains at least essentially constant and/or the size of the contact surface remains at least essentially constant.

The tool includes a base including a rigid carrier and a flexible collar encircling the rigid carrier; an elastically compressible interface; and a flexible buffer including a central portion that is located in line with the rigid carrier and a peripheral portion that is located transversely therebeyond. This peripheral portion is connected to the carrier exclusively via the interface and via the collar, wherein the collar is configured so that the tool is elastically deformable between a rest position that it adopts in the absence of stress and a reference position in which the transverse end second surface of the flexible buffer is pressed against a reference surface that is spherical and of radius included between 40 mm and 1500 mm.

A polishing pad or polishing tape with abrasive particles (e.g., diamond, aluminum-oxide, silicon-carbide, etc.) having an average particle size of between approximately 0.5 micrometers (m) and 5.0 m, which are strongly adhered with water-insoluble binders to a flexible and lens-conformable substrate having a cushion so that there is little-to-no shedding or release of the particles from the substrate.

The tool includes a base including a rigid carrier and a flexible collar encircling the rigid carrier; an elastically compressible interface; and a flexible buffer including a central portion that is located in line with the rigid carrier and a peripheral portion that is located transversely therebeyond. This peripheral portion is connected to the carrier exclusively via the interface and via the collar, wherein the collar is configured so that the tool is elastically deformable between a rest position that it adopts in the absence of stress and a reference position in which the transverse end second surface of the flexible buffer is pressed against a reference surface that is spherical and of radius included between 40 mm and 1500 mm.

Methods and apparatus for shaping workpieces are described in which data representing the surface form of the workpiece is analysed to determine characteristics of curvature of the surface, and these characteristics are used to determine the size and form required for a tool to apply shaping treatment to all parts of the workpiece surface. Measurements of the actual workpiece are then compared with data relating to the required workpiece form, to determine the amount and distribution of material to be removed from the workpiece. A tool path for moving the tool over the workpiece to achieve the required shaping operation is then determined, and the tool and tool path data are provided to a shaping machine to carry out the shaping operation. The shaping tool may comprise an elastomeric body covered in a flexible cloth on which rigid pellets containing abrasive material are fixed. The specification discloses methods of manufacturing such tools, and also discloses methods for conditioning the pelleted cloth. There is also described a method of determining permissible amounts of tool offset to ensure smooth cutting of the workpiece.

An apparatus can comprise a body and a first portion. The first portion can be coupled to the body and moveable therewith. The first portion can comprise a rigidifying material and a layer. The rigidifying material can be positioned in a chamber defined by an envelope formed of a gas-impermeable material. A pressure within the chamber can be variable between at least a lower pressure state and a higher pressure state. In the higher pressure state the material is relatively flexible, and in the lower pressure state the material can be relatively less flexible than in the higher pressure state. The layer can be manipulatable by the rigidifying material. More particularly, the layer can have a first state when the pressure within the chamber is in the higher pressure state. In the first state, the layer can be formable by the target surface to take on a desired shape that can be substantially a match of the target surface. The layer can have a second state when the pressure within the chamber is in the lower pressure state. In the second state, the layer can maintain the desired shape and can be substantially less formable than in the first state.

A polishing device for optical elements includes: a tool shank (1), and a polishing disc base; wherein the tool shank (1) is connected to the polishing disc base and is mounted on a tool shaft of a numerical-controlled processing device; wherein a polishing film (3) is stuck on the polishing disc base; the polishing disc base is a profiling polishing disc base (7), a cylinder polishing disc base (2), a profiling polishing disc base (12) or a spherical polishing disc base (8); wherein the tool shank (1) is independent and universal, thereby reducing the processing cost of the polishing device. A polishing method for optical elements is based on the shapes mentioned above of the polishing disc base, including steps of: fixing a polishing disc connecting rod (11); sticking a polishing film (3); trimming the polishing film (3); and polishing an unprocessed work piece (6).

A tool, a device, and a method for zonal polishing of optical workpieces, wherein the tool has a preformed cap for forming a polishing surface, and the tool is placed against the workpiece that is to be polished in such a way that the tilt angle of the axis of rotation of the tool to the normal of the contact surface on the workpiece remains at least essentially constant and/or the size of the contact surface remains at least essentially constant.

An apparatus can comprise a body and a first portion. The first portion can be coupled to the body and moveable therewith. The first portion can comprise a rigidifying material and a layer. The rigidifying material can be positioned in a chamber defined by an envelope formed of a gas-impermeable material. A pressure within the chamber can be variable between at least a lower pressure state and a higher pressure state. In the higher pressure state the material is relatively flexible, and in the lower pressure state the material can be relatively less flexible than in the higher pressure state. The layer can be manipulatable by the rigidifying material. More particularly, the layer can have a first state when the pressure within the chamber is in the higher pressure state. In the first state, the layer can be formable by the target surface to take on a desired shape that can be substantially a match of the target surface. The layer can have a second state when the pressure within the chamber is in the lower pressure state. In the second state, the layer can maintain the desired shape and can be substantially less formable than in the first state.

The method includes applying glue onto one surface of one component of the tool placed in a support of a first supporting member and/or onto one surface of another component of the tool placed in a support of a second supporting member while the support of the first supporting member and the support of the second supporting member are side by side; then driving the first supporting member and the second supporting member relative to one another to a second position where the support of the first supporting member and the support of the second supporting member are aligned; and then pressing the first supporting member and the second supporting member towards one another for applying onto each other the one surface of the one component and the one surface of the another component.