Disclosed is a semi-finished lens that includes a blank formed in a first material having a first hardness, the blank having an outline, a first face and a second face configured to be surfaced so as to constitute a first optical face of the ophthalmic lens, and a top layer formed in a second material having a second hardness greater than the first hardness, the top layer having an outline, a first face and a second face, the second face of the top layer being arranged on the first face of the blank. The outline of the top layer is equal to or included in the outline of the blank, and satisfies to a predetermined dimensional selection criterion involving the final outline of the ophthalmic lens.

Disclosed is a semi-finished lens that includes a blank formed in a first material having a first hardness, the blank having an outline, a first face and a second face configured to be surfaced so as to constitute a first optical face of the ophthalmic lens, and a top layer formed in a second material having a second hardness greater than the first hardness, the top layer having an outline, a first face and a second face, the second face of the top layer being arranged on the first face of the blank. The outline of the top layer is equal to or included in the outline of the blank, and satisfies to a predetermined dimensional selection criterion involving the final outline of the ophthalmic lens.

A method includes removing a damaged lens from a lithography tool; generating an initial profile of a new lens based on a surface profile of the damaged lens; optimizing the initial profile of the new lens by simulating an optical property of the new lens in the lithography tool to generate an optimized profile; fabricating the new lens based on the optimized profile; and mounting the new lens in the lithography tool in place of the damaged lens.