The present disclosure provides improved rail grinding tools. Precision-shaped grains (PSGs), such as PSGs manufactured by 3M® company, provide significant performance improvement in resin-bond and vitrified bond grinding wheels. The use of PSG improves the performance of portable bonded wheels and precision grinding wheels, such as resin bond roll grinding wheels, flute grinding wheels, vitrified gear grinding wheels, cylindrical grinding wheels, and surface grinding wheels. The formation and composition of (e.g., monolithic) and multiple-layer PSG grinding tools described herein provides improved performance of rail grinding tools.

The present invention discloses an improved tool, which comprises a reinforced member; and a resin layer is coated on the reinforced member, wherein the weight of the resin layer per unit area of the reinforced member may be less than 90 g/m.sup.2. The weight of the resin layer may be less than 15% of the total weight of the improved tool. The present invention dramatically reduces the production costs while maintaining the application performance unchanged.

The present invention discloses an improved tool, which comprises a reinforced member; and a resin layer is coated on the reinforced member, wherein the weight of the resin layer per unit area of the reinforced member may be less than 90 g/m.sup.2. The weight of the resin layer may be less than 15% of the total weight of the improved tool. The present invention dramatically reduces the production costs while maintaining the application performance unchanged.

An abrasive article has an abrasive portion and chopped strand fibers (CSF) with enhanced strength and/or fracture of toughness. The CSF may be coated with a thermoplastic having a loss on ignition of at least about 2 wt %. The CSF can have a primary coating and a secondary coating on the primary coating. At least some of the CSF can have a length of at least about 6.3 mm.

An abrasive article has an abrasive portion and chopped strand fibers (CSF) with enhanced strength and/or fracture of toughness. The CSF may be coated with a thermoplastic having a loss on ignition of at least about 2 wt %. The CSF can have a primary coating and a secondary coating on the primary coating. At least some of the CSF can have a length of at least about 6.3 mm.

An abrasive grinding wheel (20) comprising an annular body (200) defining an abrasive front face (202) at least partly made of a layer of an abrasive mixture (21) and an opposite rear face (203), which grinding wheel (20) comprises an annular damping element (23) made of a resilient yielding material and fixed to the annular body (200), wherein the damping element (23) comprises a first face (231) facing towards the abrasive front face (202) and an opposite free second face (232) which defines at least a portion of the rear face (203) of the annular body (200).

An abrasive article has an abrasive body with an axis and an axial thickness AT of not greater than about 10 mm. The abrasive body may include an abrasive matrix comprising an organic bond and abrasive particles, as well as a reinforcement of discontinuous fibers.

An abrasive article has an abrasive body with an axis and an axial thickness AT of not greater than about 10 mm. The abrasive body may include an abrasive matrix comprising an organic bond and abrasive particles, as well as a reinforcement of discontinuous fibers.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.