B27N3/24

Microstrand interface layer for improved engineered wood products

An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.

FLOOR PANEL FOR FORMING A FLOOR COVERING
20240018791 · 2024-01-18 ·

Floor panel for forming a floor covering, where the floor panel includes a carrier on the basis of a thermoplastic material and a top layer provided on the carrier. The thermoplastic material is free from plasticizers or includes a plasticizer in an amount up to maximum 20 phr, where the thermoplastic material is foamed or expanded, and where the carrier is provided with a reinforcement layer.

FLOOR PANEL FOR FORMING A FLOOR COVERING
20240018791 · 2024-01-18 ·

Floor panel for forming a floor covering, where the floor panel includes a carrier on the basis of a thermoplastic material and a top layer provided on the carrier. The thermoplastic material is free from plasticizers or includes a plasticizer in an amount up to maximum 20 phr, where the thermoplastic material is foamed or expanded, and where the carrier is provided with a reinforcement layer.

Method for producing a decorated wall or floor panel

A method for producing a decorated wall or floor panel, comprises the steps of: providing a pourable carrier material, in particular a granulate; placing the carrier material between two belt-like conveying means; forming the carrier material under the influence of temperature to form a web-shaped carrier; compressing the carrier; treating the carrier under the influence of pressure with use of a twin belt press at a first temperature T1 while forming a first compression factor K1 of the carrier; treating the carrier under the influence of pressure at a second temperature T2 while forming a second compression factor K2 of the carrier, wherein T2<T1 and wherein K2<K1; optionally cooling the carrier; optionally applying a decorative subsurface onto at least part of the carrier; applying a decorative template onto at least part of the carrier; and applying a protective layer onto at least part of the decoration.

Method for producing a decorated wall or floor panel

A method for producing a decorated wall or floor panel, comprises the steps of: providing a pourable carrier material, in particular a granulate; placing the carrier material between two belt-like conveying means; forming the carrier material under the influence of temperature to form a web-shaped carrier; compressing the carrier; treating the carrier under the influence of pressure with use of a twin belt press at a first temperature T1 while forming a first compression factor K1 of the carrier; treating the carrier under the influence of pressure at a second temperature T2 while forming a second compression factor K2 of the carrier, wherein T2<T1 and wherein K2<K1; optionally cooling the carrier; optionally applying a decorative subsurface onto at least part of the carrier; applying a decorative template onto at least part of the carrier; and applying a protective layer onto at least part of the decoration.

WOOD MATERIAL PANEL PRESSING DEVICE AND METHOD FOR MONITORING A WOOD MATERIAL PANEL PRESSING DEVICE
20200094507 · 2020-03-26 ·

The disclosure relates to a wood material panel pressing device for pressing a fibrous press cake in order to produce a wood material panel including an inspection device that is designed to emit a signal in the event of a disruption. According to the disclosure, the wood material panel pressing device for pressing a fibrous press cake for producing an HDF panel or an MDF panel includes: an inspection device, which is designed to emit a signal in an event of a disruption, wherein: the inspection device has a camera and an evaluation unit, the camera is arranged in an intake region of the wood material panel pressing device; and the evaluation unit automatically emits a signal in an event of a blow-out of press cake particles.

SLIDING SURFACE FOR A CONTINUOUSLY OPERATING DOUBLE-BELT PRESS AND DOUBLE-BELT PRESS
20200031075 · 2020-01-30 ·

The invention pertains to a sliding surface for a continuously operating double-belt press for manufacturing endless material strips such as laminates, particularly copper laminate, decorative laminate, fiber-reinforced plastic laminates and/or other technical laminates, wherein the double-belt press comprises an upper and a lower endless press belt (04) that are guided over deflection rollers, wherein a reaction zone (13), in which the material strip is guided and pressed together under a surface pressure, is formed between the opposing outer sides of the press belts, wherein the double-belt press furthermore has a pressure chamber (08) that generates at least part of the surface pressure and is formed in the reaction zone (13) between a base element (07), particularly a heating plate, and an inner side (11) of the press belt (04), wherein said pressure chamber can be acted upon with a fluidic pressure medium and is laterally bounded and sealed by the at least one annular, closed sliding surface (01), wherein the sliding surface (01) has a sealing surface (12) for abutting on the inner side (11) of the press belt (04) in a sealing manner, wherein the sliding surface (01) comprises a sealing element (02) that forms the sealing surface (12) and a sealing frame (03) that at least partially accommodates the sealing element (02) and serves for movably supporting the sliding surface (01) in the base element (07), particularly in the heating plate, wherein a compression element (17) is arranged between the sealing frame (03) and the sealing element (02) at least in a pressing direction, and wherein said compression element allows a motion of the sealing element (02) relative to the sealing frame (03) due to an elastic compression, especially in reaction to a pressure application on the sliding surface (01) in the pressing direction.

METHOD OF MANUFACTURING A SUBSTRATE FOR A FLOOR PANEL
20200016799 · 2020-01-16 · ·

Method for manufacturing a single- or multi-layered substrate (9), which is suitable for a floor panel (1), wherein, for forming a substrate layer (9A-9B-9C), thermoplastic material (23A-23B-23C) is strewn, for example, onto a transport device (25), and this strewn thermoplastic material is consolidated under the influence of pressure and/or heat, preferably in a press device (27), characterized in that the thermoplastic material (23A-23B-23C) to be strewn comprises micronized material.

Wood material panel pressing device and method for monitoring a wood material panel pressing device
10525651 · 2020-01-07 · ·

The disclosure relates to a wood material panel pressing device for pressing a fibrous press cake in order to produce a wood material panel, including an inspection device that is designed to emit a signal in the event of a disruption. According to the disclosure, the inspection device has a camera and an evaluation unit, the camera is arranged in an intake region of the wood material panel pressing device and the evaluation unit is designed to automatically carry out a method featuring the steps: (i) continuous recording of images (B) of the intake region, (ii) continuous detection of measurement data for evaluation region pixels of images (B), which belong to a predefined evaluation region comprising at least one region bordering a target horizontal of the fibrous press cake at the top, such that evaluation data is obtained, and (iii) emission of a signal if the evaluation data changes by more than a predefined tolerance value (D.sub.T).

Wood material panel pressing device and method for monitoring a wood material panel pressing device
10525651 · 2020-01-07 · ·

The disclosure relates to a wood material panel pressing device for pressing a fibrous press cake in order to produce a wood material panel, including an inspection device that is designed to emit a signal in the event of a disruption. According to the disclosure, the inspection device has a camera and an evaluation unit, the camera is arranged in an intake region of the wood material panel pressing device and the evaluation unit is designed to automatically carry out a method featuring the steps: (i) continuous recording of images (B) of the intake region, (ii) continuous detection of measurement data for evaluation region pixels of images (B), which belong to a predefined evaluation region comprising at least one region bordering a target horizontal of the fibrous press cake at the top, such that evaluation data is obtained, and (iii) emission of a signal if the evaluation data changes by more than a predefined tolerance value (D.sub.T).