A method of preparing a ceramic fabric for use in a ceramic matrix composite includes transforming a ceramic tow from a first tow geometry to a second tow geometry, thereby reducing a first dimension of the ceramic tow and increasing a second dimension of the ceramic tow orthogonal to the first dimension to produce a flattened tow. The method includes weaving or braiding the flattened ceramic tow to form a ceramic fabric.

A method of preparing a ceramic fabric for use in a ceramic matrix composite includes transforming a ceramic tow from a first tow geometry to a second tow geometry, thereby reducing a first dimension of the ceramic tow and increasing a second dimension of the ceramic tow orthogonal to the first dimension to produce a flattened tow. The method includes weaving or braiding the flattened ceramic tow to form a ceramic fabric.

Disclosed invention comprises innovations in the fabrication process and the associated design methodology for producing refined prestressed concrete elements/components. The innovations disclosed are fabrication using multiple stages, the use of ultra high strength materials for only critical subcomponents, utilizing thinner sections made of ultra high strength materials, and a unique method of inducing and controlling camber. The embodiments of this invention enable the accelerated construction of concrete structures that are both durable and cost effective. This disclosure demonstrates the significant improvements to the prior art in the areas of durability, constructability, and cost reduction for prestressed concrete components. The embodiments presented in this disclosure are for bridge superstructure applications.

An object to provide a prestressed concrete that can be widely used for general building members, in which a chemical stress induced by an expansive material and a mechanical stress induced by a continuous fiber reinforcing wire are simultaneously used together, and due to a synergistic effect of the mechanical stress and the chemical stress, the strength is increased, the reduction in weight, reduction in thickness, and suppression of cracking are achieved, and the degree of freedom in design increased. To provide a prestressed concrete characterized in that, in a concrete into which a prestress is introduced, a mechanical stress induced by a tensional material and a chemical stress induced by an expansive material for a concrete are introduced simultaneously into the concrete, the tensional material is a continuous fiber reinforcing wire, the expansive material for a concrete is contained in an amount of 5 to 30 kg/m3, and aluminum oxide contained in an amount of 0.2 to 2.0% by weight to the expansive material.

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

A precast concrete wall panel and system comprising pre-stressed concrete layers surrounding an insulation layer, the concrete layers prestressed using fiber reinforce polymer bar rebar.

A precast concrete wall panel and system comprising pre-stressed concrete layers surrounding an insulation layer, the concrete layers prestressed using fiber reinforce polymer bar rebar.

A modular slab, slab system, piles and methods of use thereof are described along with specific applications and methods of manufacture. The slab or slab system may be pre-insulated and pre-finished before being assembled on site. The slab system may be advantageous to use as a replacement for traditional in-situ poured building foundations. The slab system may also have uses in other fields such as for floors, roads, bridges, pavements/side walks and other civil and structural applications.

A method for producing a three-dimensional construction material component preferably having at least one curved surface. A plurality of spacers are arranged in a formwork. A textile reinforcement is supported on the spacers, such that the textile reinforcement has a defined position within a formwork interior of the formwork. A tensile force is applied via a tensioning device to the textile reinforcement in at least one tension direction. Construction material is introduced into the formwork interior and surrounds the textile reinforcement. The construction material is then hardened, wherein the tensile force is maintained during the hardening. During this process, the spacers are integrated into the construction material component. The tensioning device has at least one clamping unit for clamping an end portion of the textile reinforcement between two clamping surfaces. The clamping surfaces are provided on clamping insert bodies, which are of a plastic material of a defined hardness.