Patent classifications
B29B2017/0203
Processes and structures for recycling carpet and products of such processes
Methods and equipment for the recycling of carpet are disclosed that produce a clean fiber product suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester, polyolefin, or a polyamide, from carpets that includes a face fiber material, a polypropylene backing material, and an adhesive, and include the steps of mechanically impacting the carpet to break the bonds between the adhesive and the fibrous components, treating the fibrous components to remove adhesive granules from the fibrous components, and optionally separating the polypropylene backing from the face fiber. A clean adhesive/calcium carbonate product can also be produced from this process.
RECYCLED PLASTIC PRODUCTS AND METHODS
A method of making a recycled plastic product includes collecting recyclable plastic materials. The recyclable plastic materials are separated into a plurality of single grade batches of recyclable plastic materials. Each single grade batch is ground into a single grade group of recyclable plastic chips. A single grade portion is weighed out from each single grade group of chips. Each single grade portion is equal in weight within a range of plus or minus 15 percent. Each single grade portion is mixed together to form a multiple grade mixture of recyclable plastic chips. The multiple grade mixture is heated to form a multiple grade blend of molten recyclable plastic. The multiple grade blend is cooled into a form of a solid recycled plastic product. The recycled plastic product comprises multiple grades of recyclable plastic and a volume large enough to encompass a 1.0-inch diameter sphere.
PROCESS FOR THE PRODUCTION OF A COMPOSITE MATERIAL FROM TEXTILE WASTE AND POLYETHYLENE FILM WASTE
The invention relates to a process for the production of a composite material from textile waste and polyethylene film waste, characterized in that it comprises the following steps: a) comminuting the textile waste into the fraction up to 15 mm in size, b) comminuting the polyethylene film into the fraction up to 15 mm in size, c) separating metal parts from the comminuted textiles, d) separating metal parts and unwanted plastics from the comminuted film, e) further comminuting the textiles into the fraction up to 5 mm in size, f) mixing the comminuted textiles with the comminuted film, said textiles constituting 10-50% of the mixture, g) plasticizing, homogenizing and extruding the obtained mixture in an extruder at the temperature of 170-240° C. and under the pressure of 8-15 MPa.
PROCESS FOR THE PREPARATION OF POLYMERS FROM WASTE PLASTIC FEEDSTOCKS
A process for the production of polymers from waste plastics feedstocks includes: providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; optionally providing a hydrocarbon stream B; supplying a feed C comprising a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; supplying the cracked hydrocarbon stream D to a separation unit; performing a separation operation in the separation unit to obtain a product stream E comprising a monomer; supplying the product stream E to a polymerisation reactor; and performing a polymerisation reaction to obtain an polymer. The process allows for optimisation of the quantity of waste plastic material that finds its way back into a polymer that is produced as outcome of the process.
METHOD AND SYSTEM FOR SEPARATING WASTE POLYURETHANE FOAMS
The invention relates to a method for separating waste polyurethane foams, wherein for each polyurethane sample (1) of a supply stream (2) comprising polyurethane samples (1) from waste at least one respective spectrum (3) is recorded, wherein the at least one respective spectrum (3) is recorded by near-infrared spectroscopy, wherein each polyurethane sample (1) of the supply stream (2) is classified by a classification algorithm (5), which classification algorithm (5) is based on machine learning, based on the respective at least one spectrum (3) into a respective class (8a-e) of at least two classes (8a-e), wherein the supply stream (2) comprising polyurethane samples (1) is separated into at least two streams (11a-e) according to the classification into the respective class (8a-e) and wherein each class (8a-e) corresponds to a type of polyurethane. The invention also relates to a system for separating waste polyurethane foams.
Automatic sorting of polymer materials on the basis of the fluorescence decay time of the intrinsic fluorescence of the polymer
The invention relates to the identification of polymer materials on the basis of the fluorescence decay time of the intrinsic fluorescence of the polymer materials for definite sorting in a completely separated manner. The invention further relates to marking with fluorescent dyes, which, because of the specific fluorescence decay times of the fluorescent dyes, can further increase the sorting reliability by means of redundancy and can be used to identify particular batches.
Recyclable aerosol dispensers
A polymeric aerosol dispenser that is recyclable. The recyclable polymeric aerosol dispenser including all polymeric components. These components being selectively either fixedly joined or separably joined based on the material composition of the component. Further, components may be selected for their density and, thus, their ability to float or sink during the recycling process. The recyclable polymeric aerosol dispenser is designed to minimize its impact on the PET recycling stream and to align with industry recyclability guidelines.
METHOD FOR RECYCLING PLASTIC
A method for recycling plastic such as plastic toys includes grinding the plastic into plastic pieces, sorting the plastic pieces based on type of plastic, sorting the plastic pieces based on colour, after sorting of the plastic pieces, shredding the sorted plastic pieces into plastic flakes, and processing the plastic flakes into a recycled good by means of rotational moulding. During the rotational moulding, a micronized plastic is added.
PROCESS FOR THE PREPARATION OF POLYETHYLENES FROM WASTE PLASTIC FEEDSTOCKS
The present invention relates to a process for the production of ethylene-based polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by hydrotreatment of a pyrolysis oil produced from a waste plastics feedstock; (b) optionally providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and optionally a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising ethylene; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an ethylene-based polymer; wherein in step (d): • ⋅ the coil outlet temperature is 2: 800 and; 870° C., preferably 2: 820 and; 870° C.; and • ⋅ the weight ratio of steam to feed C is >0.3 and <0.8.
TECHNIQUES FOR SELECTION OF LIGHT SOURCE CONFIGURATIONS FOR MATERIAL CHARACTERIZATION
Techniques for selecting a spectroscopic light source include obtaining a light source dataset and a spectroscopic dataset, initializing a genetic algorithm, selecting a first individual solution and a second individual solution from an initial generation of solutions, generating a new individual solution from the first and second individual solutions by combining their respective chromosome encodings, evaluating a specificity of the new individual solution to a target material, adding the new individual solution to a new generation of solutions, populating the new generation of solutions with a plurality of additional individual solutions, generating one or more descendent generations of solutions by iterating the genetic algorithm, selecting one or more implementation individual solutions exhibiting a threshold specificity to the target material, and outputting the one or more implementation individual solutions.