B29B17/0412

Manufacture of filament material

A method utilizes waste product in manufacturing, such as manufacture of filaments or micro-pellets for use in manufacturing applications such as additive manufacturing, extrusion, injection molding, blow molding and other applications.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220356321 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220355526 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing a polymer crystallizer comprising at least one heating element, and at least one blower; (2) providing an MRS extruder having an MRS section comprising a plurality of satellite screws; (3) providing a vacuum pump in fluid communication with the MRS section; (4) grinding and washing the PET-containing material; (5) heating the PET-containing material in the crystallizer to at least partially dry the PET-containing material; (6) shearing the PET-containing material in the MRS extruder to produce a PET-containing melt; (7) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across a plurality of satellite screws in the MRS extruder; (8) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (9) collating the PET-containing melt in the MRS extruder; and (10) extruding a recycled PET-containing material.

EXTRUDER AND MOLDING ASSEMBLY
20220355510 · 2022-11-10 ·

An extruder and molding assembly comprising an extruder positioned upstream from a mold, the mold having a mold cavity and a separate pressurization member fluidly connected to the mold cavity wherein the extruder is operable at a first pressure to fill at least a majority of the mold cavity and the pressurization member is operable to fill a remainder of the mold cavity.

Electrostatic separation device, and associated separation method and use
11260402 · 2022-03-01 · ·

An electrostatic separation device (is for a mixture of granules of different materials. The device includes a separation chamber having an inlet and delimiting an inner volume and a collection device for granules placed in the inner volume, opposite the inlet. At least two pairs of electrodes are successively placed in the elevation direction in the inner volume, between the inlet and the collection device. Each pair includes an anode and a cathode, placed on either side of a central axis extending in the elevation direction. At least one generating system is suitable for applying a difference in electric potential between the anode and the cathode of each pair.

PROCESSES AND STRUCTURES FOR RECYCLING CARPET AND PRODUCTS OF SUCH PROCESSES

Methods and equipment for the recycling of carpet are disclosed that produce a clean fiber product suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester, polyolefin, or a polyamide, from carpets that includes a face fiber material, a polypropylene backing material, and an adhesive, and include the steps of mechanically impacting the carpet to break the bonds between the adhesive and the fibrous components, treating the fibrous components to remove adhesive granules from the fibrous components, and optionally separating the polypropylene backing from the face fiber. A clean adhesive/calcium carbonate product can also be produced from this process.

Pet regranulate having high intrinsic viscosity and method for the production thereof

The invention relates to a PET regranulate which, after modification of a granulated PET recyclate, has an intrinsic viscosity of at least 0.95 dl/g measured according to ASTM D 4603, preferably greater than 1.0 dl/g and particularly preferably between 1.1 dl/g and 1.7 dl/g and is suitable for the production of extrusion blow-molded containers.

Method and apparatus for producing particles, particles, composition, particles dispersion liquid, and method for producing the particles dispersion liquid
11667055 · 2023-06-06 · ·

A method for producing particles, the method including: depolymerizing a resin to obtain a depolymerized product; contacting the depolymerized product obtained in the depolymerizing with a first compressive fluid to obtain a melted product; and jetting the melted product obtained in the contacting to granulate the particles.

Ship for removal of plastic for ocean clean up

A specially-equipped ship is configured for environmental cleanup to collect plastic waste floating in the ocean. A method of using the ship is described. The specially-equipped ship can retrieve floating plastic waste in the ocean, shred it, melt it, and cool it to form a solidified block that is usefully employed to form an artificial reef on the ocean floor to house aquatic biota. The ship is outfitted with a conveyor belt fixed to the ship; a furnace to make molten plastic; a davit to drop the solidified block into the ocean to form a reef on the ocean floor. Optionally the ship includes a mold to contain molten plastic; a shredder; a storage compartment to receive plastic particles from the shredder; a fish escape; a vertical wall; a boring machine; photovoltaic cells and/or windmills to produce electric energy.

Apparatus for the pretreatment and subsequent conveying, plastification, or agglomeration of plastics

The invention relates to an apparatus for the pretreatment and subsequent conveying or plastification of plastics, with a container with a mixing and/or comminution implement that is rotatable around an axis of rotation, wherein, in a side wall, an aperture is formed, through which the plastics material can be removed, a multiscrew conveyor being provided, with at least two screws rotating in a housing, wherein the imaginary continuation of the longitudinal axis of the conveyor in a direction opposite to the direction of conveying passes the axis of rotation, where, on the outflow side, there is an offset distance between the longitudinal axis of the screw closest to the container and the radius that is parallel to the longitudinal axis, and in that the two screws closest to the intake aperture are counter-rotating relative to one another.