A separation device includes a first shredding unit, a first beating unit, and a first separation unit. The first shredding unit shreds a disposable diaper (processing target) containing a plastic (first material) and a water-absorbent polymer (second material) adhering to the plastic. The first beating unit beats the disposable diaper shredded by the first shredding unit with a first beating member, thereby promoting dissociation of the water-absorbent polymer from the plastic. The first separation unit rotates a first tubular portion in a state in which the disposable diaper beaten by the first beating unit is accommodated therein, thereby separating the water-absorbent polymer passing through first holes from the disposable diaper.

A separation device includes a first shredding unit, and a first separation unit. The first shredding unit shreds a disposable diaper (processing target) containing a plastic (first material) and a water-absorbent polymer (second material) adhering to the plastic. The first separation unit has a first tubular portion, and a first beating member. The first separation unit separates the water-absorbent polymer passing through first holes from the disposable diaper by beating the disposable diaper with a plate surface of the first beating member with the first tubular portion being rotated in a state in which the disposable diaper shredded by the first shredding unit is accommodated therein.

A method of manufacturing bulked continuous carpet filament, in various embodiments, comprises: (A) providing an expanded surface area extruder; (B) providing a spinning machine having an inlet that is operatively coupled to an expanded surface area extruder outlet; (C) using a pressure regulation system to reduce the pressure within the expanded surface area extruder; (D) passing a plurality of flakes comprising recycled PET through the expanded surface area extruder to at least partially melt the plurality of flakes to form a polymer melt; and (E) substantially immediately after passing the plurality of flakes through the expanded surface area extruder, using the spinning machine to form the polymer melt into bulked continuous carpet filament. In some embodiments, the method may include passing the plurality of flakes comprising recycled PET through a PET crystallizer prior to extrusion.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) washing a plurality of flakes of recycled PET; (B) providing a PET crystallizer; (C) after the step of washing the plurality of flakes, passing the plurality of flakes of recycled PET through the PET crystallizer; (D) at least partially melting the plurality of flakes into a polymer melt; (E) providing a multi-rotating screw (MRS) extruder having an MRS section; and a vacuum pump in communication with the MRS section; (F) using the vacuum pump to reduce a pressure within the MRS Section; (G) after the step of passing the plurality of flakes through the PET crystallizer, passing the polymer melt through the MRS Section; and (H) after the step of passing the polymer melt through the MRS extruder, forming the polymer melt into bulked continuous carpet filament.

The present disclosure provides methods and systems for manufacturing a composite component. User input indicative of component parameters for fabrication of the composite component are obtained, the component parameters including a prepreg offcut material parameter indicative of a prepreg offcut to be recycled. At least one staging parameter for a staging process of the prepreg offcut is determined based on the prepreg offcut material parameter. A compression moulding process map for the fabrication is determined based on the component parameters A manufacturing parameters for the fabrication is determined based on the compression moulding process map. At least one signal indicative of the staging parameters, the compression moulding process map, and the manufacturing parameters is issued.

Plastic sheet elements (19) having a size and deformation suitable for use as a filling material in pillows, duvets and the like are manufactured by feeding one or more plastic sheets to a shredding apparatus (6) which has a rotating drum (9). Loosely hanging knives (12) are mounted (11) near an outermost edge of the drum (9), and are pivoted outwards during rotation to thereby cut, deform and twist the sheet to form “curly” elements (19), which are sucked out through openings (14) in a screen (8) located below the drum (9). By adjusting the feeding of the sheet (4), the rotation of the drum (9) and the magnitude of the negative pressure, various sizes and configurations of cut individual sheet elements (19) are produced.

A process of extraction, quantification and recovery of additives in polypropylene with the stages of washing the plastic material (A), grinding the material (A) to a particle size from 10 to 500 microns, extraction where the material (A) is transferred to a column (1) and then such material successively passes through column (2), column (3) and column (4), respectively, for successive extractions with solvents (I), (II), (III) and (IV), packed column extraction, where the solvent with the additives obtained from each extraction in columns (1), (2), (3) and (4) passes through packed columns (1′), (2′), (3′) and (4′), respectively, crystallization of the additives obtained after each extraction stage in packed columns (1′), (2′), (3′) and (4′) respectively; and quantification of the additives obtained and where the residual material without additives is subjected to pyrolysis.

A method for grinding plastic waste includes mixing 30 to 80 wt % of plastic waste and 20 to 70 wt % of a woodchip by a mixer after equalizing the size of a diameter or a side thereof so as to be 5 mm or less, and grinding a mixture thereof into a fine powder with a particle size of 1 mm or less by a grinding device including a rotor rotating at a high speed.

A blade system for device for recycling mixed plastic is disclosed. Furthermore, a device and a method for recycling unidentified, unclean, and unsorted mixed plastic into reusable plastic mixture is disclose. The present solution allows the recycling of mixed plastic waste outdoors, both in warm and cold climate conditions. In the course recycling mixed plastic waste the mixed plastic waste is taken to a melting temperature, at which the mixed plastic waste is mixed in a molten state, and the organic and bacterial material is destroyed during the thermal processing. After the melting, mixing and thermal processing of the mixed plastic waste, the compaction process of the molten mixed plastic waste is performed. Volume compacting is performed, and the mass of mixed plastic waste in a molten state is rapidly cooled down, crushed, after-cooled and homogenized.

The invention relates to an apparatus and a method for reducing the size of fiber composite materials, characterized in that means (6) for mechanically abrading an embedding matrix from fibers is provided, the mechanical abrasion of the embedding matrix from the fibers being performed using a rotational movement. In the method of the invention, an embedding matrix is mechanically abraded from the fibers by the means (6) using a rotational movement of the means (6) that are put in place.