A method of producing a preform, having a step for preparing a sheet-shaped prepreg and a preform mold having a forming surface and a separable portion constituting at least a portion of the forming surface, forming the prepreg using the preform mold, and then removing the preform together with the separable portion from the preform mold.

A method of fabricating an object is provided. The method includes depositing a first material between second material such that the second material is at opposite sides of the first material, the first material forming a metal, ceramic, or metal-ceramic. The second material is selectively removable from the first material to reveal sidewalls of the first material so that the first material has a more uniform vertical profile than would be the case if the first material was deposited without the second material.

The method for attaching a thin cylindrical element to a mold core is a method for attaching a film-like thin cylindrical element, which is formed in a cylindrical shape having a constant cross-sectional shape, to an outer surface of a mold core in a manner so as to cover the mold core. The method includes pressing the thin cylindrical element onto a tip portion of the mold core; guiding the thin cylindrical element to the base end side of the mold core while ejecting gas into between the mold core and the thin cylindrical element; and attaching the thin cylindrical element to the outer surface of the mold core in a manner so as to cover the mold core.

The present disclosure encompasses three-dimensional articles comprising flexible composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form flexible fiber-reinforced continuous shaped articles.

An assembly for densification under load along at least one direction of compression. The assembly includes: at least one volume to be densified having a powdery and/or porous composition and having variations in thickness along the direction of compression; and at least one counter-form of a powdery and/or porous composition, having at least one face facing at least one portion of the volume. The face and each of the portions are separated by at least one deformable interface layer.

Tubular polymeric structures are formed by creating a convex mold conforming to a fluid pathway design, depositing a coating of polymer over the mold, and in situ removing the mold without drawing it against the polymer.

The present disclosure relates to methods and components for the bonding together of plastic components during a manufacturing and/or assembly process to create molds for lost-wax casting.

The present disclosure is directed methods for manufacturing spar caps for wind turbine rotor blades. In certain embodiments, the method includes forming an outer frame of the spar cap via at least one of three-dimensional (3D) pultrusion, thermoforming, or 3D printing. As such, the outer frame has a varying cross-section that corresponds to a varying cross-section of the rotor blade along a span thereof. The method also includes arranging a plurality of structural materials (e.g. layers of pultruded plates) within the pultruded outer frame of the spar cap and infusing the structural materials and the outer frame together via a resin material so as to form the spar cap. The resulting spar cap can then be easily incorporated into conventional rotor blade manufacturing processes and/or welded or bonded to an existing rotor blade.

A method for forming a three-dimensional object with at least one conductive trace comprises providing an intermediate structure that is generated (e.g., additively or subtractively generated) from a first material in accordance with a model design of the three-dimensional object. The intermediate structure may have at least one predefined location for the at least one conductive trace. The model design includes the at least one predefined location. Next, the at least one conductive trace may be generated adjacent to the at least one predefined location of the intermediate structure. The at least one conductive trace may be formed of a second material that has an electrical and/or thermal conductivity that is greater than the first material.

A foam molding shell for a centrifuge bowl, a bowl for a centrifuge, a method for producing a thermal insulation encasing the bowl for the centrifuge and to a centrifuge. The foam molding shell is configured as a disposable tool for foam encasing the bowl for the centrifuge with the thermal insulating material. Thus, the production complexity and the production cost of the centrifuge bowl with the thermally insulated bowl for the centrifuge can be significantly reduced.