Method for seaming a multi-sectional composite tooling for use in molding large composite structures. The tooling includes at least two tooling sections that are made from quasi-isotropic sheet molding compound. The two tooling sections are seamed together with a scarf plug at the tooling surface. The scarf plug is composed of specially oriented layers of consolidated quasi-isotropic sheet molding compound. The scarf plug is made from the same type of quasi-isotropic sheet molding compound that is used to make the tooling sections.

Methods of designing a plybook for a composite component are disclosed. Included method comprising: defining a component volume corresponding to the composite component to be manufactured; defining a plurality of successive plies of composite material to fill the component volume; simulating at least some of the plurality of successive plies of composite material based on an estimate of variable cured ply thickness, wherein the variable cured ply thickness is estimated by: simulating at least a portion of a respective ply of composite material; and estimating a cured ply thickness for the portion of composite material at least partly based on local conditions of the portion. A plybook is defined based on the plurality of simulated plies.

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

Provided is a method for manufacturing a transdermal absorption sheet which makes it possible to manufacture a transdermal absorption sheet with a stable shape. The method for manufacturing a transdermal absorption sheet includes a step of forming a drug layer (110) on needle-like recess portions (42) of a mold (50) having the needle-like recess portions (42), a step of supplying a polymer layer forming solution (112) to the inside of a step portion (52) of the mold (50), a step of drying the polymer layer forming solution (112) so as to form a polymer layer (114) and a transdermal absorption sheet (120), and a step of peeling off the transdermal absorption sheet (120) from the mold (50). In the step of peeling off, pressing force is applied to a part of the step portion (52) in a second direction (B) opposite to a first direction (A) in which the transdermal absorption sheet (120) is released from the mold (50), and the transdermal absorption sheet (120) is aspirated with a vacuum suction pad (160) from a side opposite to the mold (50) so that the transdermal absorption sheet (120) is peeled off from the mold (50) in the first direction (A).

A method for inorganic binder casting, comprising: selecting a Shape-Forming Material based on pre-determined manufacturing and shape characteristics, selecting a casting shape based on pre-determined design characteristics, and forming the Shape-Forming Material into a mold. The mold is coated with an inorganic binder solution at a pre-defined weight ratio and is dehydrated the Shape-Forming Material. The method further comprises pouring a hot liquid metal into the mold and allowing said hot liquid metal to cool to form a molded part. The Shape-Forming Material may be washed from said molded part with a solvent, the inorganic material and Shape-Forming Material reclaimed, reused, and the Shape-Forming Material reformed to a mold. The method further comprises recreating a liquid inorganic binder solution using the reclaimed inorganic material and recoating the Shape-Forming Material with the reclaimed inorganic binder solution.

A method of manufacturing a mold tool for manufacturing poured foam parts wherein the mold tool includes lower and upper molds and the method includes 3D printing a composite mold to form a mold cavity for forming the poured foam parts. The 3D printing of lower and/or upper molds decreases the time and expense required for producing a mold tool whether for prototype or full production foam parts.

The invention relates to a casting mold, in particular for use in cold casting methods, which is produced with the aid of a powder-based layering method, the final casting mold having a treated surface.

Apparatuses, devices, systems 1 and methods for resin transfer moulding of composite articles are disclosed. A mould enclosure enclosing a fibre pack (9) is provided and one or more resin ports (6a-6e) are provided along a resin flow path within the fibre pack (9). Resin ingress into the fibre pack (9) is controlled via valves (44a-44e) or a flow control mechanism (30), each being operable to impose a flow rate on resin passing into the fibre pack (9).

A mold for a wire grid polarizer includes a hard mold and a soft mold, in which the hard mold includes a main body, an oxidization layer provided on the main body, and a SAM layer provided on the oxidization layer and including an additive, the soft mold includes a substrate, and a protrusions and depressions portion including a polymerized releasing agent, and a region that is hydrophobic in the polymerized releasing agent is arranged on a surface of the protrusions and depressions portion.

A mold for manufacturing products made of composite materials, which comprises at least one functional portion made of a composite material joined to at least one interface made of a composite material which projects at least partially around the functional portion, said mold being provided with one or more mechanic fastening devices for the coupling with at least another mold.