The present disclosure generally relates to integrated core-shell investment casting molds that provide filament structures corresponding to cooling hole patterns in the surface of the turbine blade or stator vane, including in locations that are inaccessible due to the presence of protrusion patterns. The filament structures also provide a leaching pathway for the core portion after metal casting. The invention also relates to core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold.

A molding die includes: a pair of dies, i.e., a first die and a second die respectively having abutting surfaces; a first die part and a second die part respectively having cavity forming portions inside which a cavity is formed, and thick portions provided at both ends of the cavity forming portions, the die parts being detachably fitted to die part attachment grooves provided in the abutting surfaces of the pair of dies; and induction heating coils for heating a surface of the cavity, wherein thicknesses of the cavity forming portions are smaller than thicknesses of the thick portions, and the distance between the induction heating coils and the cavity is smaller than the thicknesses of the thick portions.

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

Embodiments of the invention are directed to softening amorphous polymeric materials based on a combination of thiol, acrylate, ene and epoxy monomers. These materials can soften to the modulus of tissue, have a sharp transition and are highly tunable. The materials have a glassy modulus of 1-7 GPa and exhibit a rubbery plateau in modulus that can range from 100 MPa down to as low as 0.03 MPa, which is at or below the modulus of tissue. They have potential uses as materials for near net shape processing such as casting, stereolithography, reaction injection molding, fused deposition molding and various other forms of 3D printing.

A composite bonding tool may comprise a mold surface made from a composite material including a fibrous material and a matrix disposed about the fibrous material. The resin may be cured and have a thermal conductivity greater than about 10 watts per meter Kelvin. The fibrous material may be further metal coated or plated to increase thermal conductivity. Carbon nanomaterials may be added to the matrix or onto the surface of the fibrous material in order to further enhance thermal conductivity. The mold surface has a relatively high thermal conductivity and relatively low coefficient of thermal expansion, and a relatively low mass.

A method of manufacturing a roll type imprint master mold including disposing a base layer on a substrate including a first area and a second area adjacent to the first area, disposing an inorganic insulation layer on the base layer, forming a first mask pattern and a first resin pattern in the first area, forming a pattern layer by etching the inorganic insulation layer using the first resin and the first mask patterns as a mask, removing the first resin and the first mask patterns, forming a second mask pattern and a second resin pattern in the second area, forming a pattern layer by etching the inorganic insulation layer using the second resin and the second mask patterns as a mask, removing the second resin and the second mask patterns, separating the base layer from the substrate, and attaching the base layer onto a roll body.

Apparatuses, devices, systems and methods for resin transfer moulding of composite articles are disclosed. A mould enclosure enclosing a fibre pack is provided and one or more resin ports are provided along a resin flow path within the fibre pack. Resin ingress into the fibre pack is controlled via valves or a flow control mechanism, each being operable to impose a flow rate on resin passing into the fibre pack.

In some examples, a tool for manufacturing parts includes a body formed using an additive manufacturing process, where the body includes a plurality of repeating structures, and where the plurality of repeating structures include a first subset of repeating structures each having a first physical property as specified by a digital representation of the tool used in the additive manufacturing process, and a second subset of repeating structures each having a different second physical property as specified by the digital representation of the tool used in the additive manufacturing process.

A laminate nanomold includes a layer of perfluoropolyether defining a cavity that has a predetermined shape and a support layer coupled with the layer of perfluoropolyether. The laminate can also include a tie-layer coupling the layer of perfluoropolyether with the support layer. The tie-layer can also include a photocurable component and a thermal curable component. The cavity can have a broadest dimension of less than 500 nanometers.

The invention relates to a casting mold, in particular for use in cold casting methods, which is produced with the aid of a powder-based layering method, the final casting mold having a treated surface.