Disclosed is a conformal cooling channel design method using a topology optimization design. The conformal cooling channel design method using a topology optimization design according to an embodiment of the present invention includes the steps of: classifying a molded product as a thin structure or a bulk structure, and determining a cooling target area; decomposing the cooling target area into cooling target surfaces of two-dimensional shape; forming cooling channels independent from each other using a topology optimization design for each of the cooling target surfaces; and forming a conformal cooling channel by combining the cooling channels. According to the present embodiment, there is provided a method of designing a conformal cooling channel inside a mold after determining a cooling target surface by classifying the shape of a molded product as a bulk structure or a thin structure and forming an independent cooling channel for each cooling target surface using a topology optimization design.

An object of the present invention is to propose a bending die capable of creating a product without causing buckling, even if the shape of the product is long or bent freely in three-dimensional space. The bending die according to the present invention is a bending die having a smooth shape formed by virtually and continuously moving, in three-dimensional space, a profile including a substantially circular-shaped first closed curve having a recess portion, wherein an opening width b of the recess portion is shorter than a groove width a of the recess portion, a tube insetting portion is formed by the recess portion, and the smooth shape is realized and created in real space using a three-dimensional printing technique.

The invention relates to a method for producing an artificial gingiva, in which a 3D model of the artificial gingiva is already provided. A gingiva template representing at least partial areas of the 3D model of the artificial gingiva is constructed as a negative mold using the 3D model of the artificial gingiva.

The invention provides a method for producing a component (100) having a cooling channel system, the method comprising: building a first portion (10) of the component (100) by means of the additive, integrally bonded application of a build material; and—introducing a first cavity (11) having an opening into the first portion (10) of the component (100). The method is characterized in that it also comprises: covering the opening of the first cavity (11) in the first portion (10) by means of a covering part (13);—building a second portion (20) of the component (100) by means of the additive, integrally bonded application of the build material, the build material being applied to the first portion (10) and to the covering part (13); introducing a second cavity (21) having an opening into the second portion (20) of the component (100); and—introducing a connecting channel (90), (90a) into the component (100) by means of material-removing machining in order to form the cooling channel system, the connecting channel (90), (90a) connecting the second cavity (21) of the second portion (20) to the first cavity (11) of the first portion (10) of the component (100).

Embodiments relate to an aligner breakage solution that tests damage to an aligner using machine learning. A method includes processing data from a digital design for an orthodontic aligner by a trained machine learning model and outputting, by the trained machine learning model, a probability that the orthodontic aligner associated with the digital design will be damaged during manufacturing of the orthodontic aligner. The method further includes making a comparison of the probability that the orthodontic aligner associated with the digital design will be damaged during manufacturing of the orthodontic aligner to a probability threshold and determining whether the orthodontic aligner is a high risk orthodontic aligner based on a result of the comparison. Responsive to determining that the orthodontic aligner is a high risk orthodontic aligner, the method includes performing at least one of a) a corrective action or b) selecting a manufacturing flow for high risk orthodontic aligners.

Embodiments relate to an aligner breakage solution that tests progressive damage to an aligner. A method includes gathering a digital model representing an aligner for a dental arch of a patient, and simulating progressive damage to the aligner. Simulating progressive damage for a region of the aligner comprises simulating, using at least the digital model, a sequence of loads on the aligner, determining an amount of damage to the region of the aligner for each load, and after each simulation of a load on the aligner, updating the digital model based on the amount of damage to the region of the aligner. The method further includes determining whether a damage criterion is satisfied for at least one region of the aligner and determining whether to implement one or more corrective actions for the aligner.

Methods of designing and producing a connecting rod using carbon fiber reinforced epoxy molding compound composite material are provided, such that the method allows connecting rod designer to machine several different connecting rod designs, lengths, and beams. The material is molded into a near-net shape. After molding, the blank is machined into the final shape of a connecting rod and the material is sealed.

In a method for producing an implant from a biocompatible silicone, a 3D mathematical model of an implant to be produced is used to create a 3D model of a casting mold for the implant as a negative. The casting mold is produced from a polymeric material through an additive manufacturing process and coated through vapor deposition of a coating material from the parylene family at least in a region that comes into contact with the biocompatible silicone to be cast. A platinum-catalyzed 2-component thermosetting silicone as the biocompatible silicone for the implant is introduced into a mold cavity of the coated casting mold, with a residence time of the implant in a patient's body of more than 29 days. The casting mold is heated to vulcanize the biocompatible silicone, and after cooling down the vulcanized implant is demolded from the casting mold.

A method for producing a cold casting mold (100) for producing dental molded parts (210) from a mixing compound (200), wherein the cold casting mold (100), having a cavity (110) that corresponds geometrically to the dental molded part (210), is additively constructed from a starting material (150) by means of a 3D printing method on the basis of a digital data set based on a three-dimensional model of the oral cavity of a patient and at least one first opening (111) that opens into the cavity (110) for filling with the mixing compound (200). The invention also relates to such an additively constructed cold casting mold (100) for a method for producing dental molded parts (210) from a sinterable or a light-curing mixing compound (200). The cold casting mold (100) is constructed having at least one second opening that opens into the cavity (110) for discharging gases and/or liquids.

A method of making a mold, the mold having an interior cavity for containing a first material and a second material, wherein the mold comprises a first port configured to receive the first material, a second port configured to receive the second material, and a first channel for directing the second material to within the first material, the method includes: determining an electronic file having data representing a shape of an ear; processing the electronic file to create an electronic model of the mold, the electronic model of the mold having sprue features; and creating the mold based on the electronic model of the mold.