Provided is a microfluidic film including a base film, a microchannel, which is formed on the base film and through which a fluid flows, and a through passage, which is configured to pass through the base film and through which the base film stacked on an upper portion or a lower portion of the base film and the fluid communicate with each other.

Methods for forming composite components with sealed bi-material interfaces include applying a sacrificial material to a surface of a substrate, over-molding the substrate and the sacrificial material with an over-molding material such that the over-molding material covers at least a portion of the sacrificial material and at least one surface of the substrate, removing the sacrificial material by deflagration to form a composite component with a channel between the substrate and the over-molding material, introducing an uncured sealant into the channel, and curing the sealant to form a sealed composite component. The method can further include removing a portion of the sealant prior to the sealant fully curing. The sealed composite component can include a passage, encircled by the channel, extending between the substrate and the over-molding material. The substrate can be a metal, a polymer, a polymer composite, a ceramic, or a continuous fiber composite material.

A functional polymeric cutting edge structure and methods for manufacturing cutting edge structures using polymeric materials are provided. A razor blade for use in a razor cartridge or a blade box for assembly in a razor cartridge frame may be formed using the present invention.

Disclosed is a dip-coating method as a method of coating an outer surface of a target mold including steps of: preparing and putting a supporting liquid in a container; applying a coating material to the target mold; dipping the target mold in the supporting liquid; shaking the target mold surrounded by the coating material in the supporting liquid; curing the coating material surrounding the target mold in the supporting liquid; and taking out the coated target mold from the supporting liquid.

A cavity includes a first cavity portion, and a second cavity portion that is formed between the first cavity portion and a runner and that corresponds to a baseboard. There is adopted a configuration in which a foamed admixture is supplied to the first cavity portion via the second cavity portion upon being supplied to the cavity via the runner. A collision portion with which the foamed admixture supplied to the cavity can collide before reaching the first cavity portion is formed at the second cavity portion.

A method of forming a model of a porous structure includes three dimensionally printing a mold of the porous structure using a polycaprolactone mold material, filling the mold with a polymer mixture, and heating the filled mold at a temperature above a melting temperature of the mold material to cure the polymer mixture, where the cured polymer mixture forms the model of the porous structure.

A method of fabricating a casting, the method including applying a substrate to a sacrificial mold, the sacrificial mold including a shaped non-planar receiving surface to receive the substrate and provide a casting of the substrate having a shaped structure corresponding to the receiving surface; and subjecting the sacrificial mold and casting to freeze drying conditions and sublimating the sacrificial mold from the casting to form a cast article including the shaped non-planar structure.

Tooling for manufacture of an apertured element made of a composite material includes first and second sole plates and tooling elements. Each sole plate is configured to be placed on either side of the apertured element to be manufactured. The tooling elements are placed between the first and second sole plates. The tooling elements include at least one core and peripheral bars. The core is configured to delimit a cell of the apertured element to be manufactured. The core is movable in translation along the first and second sole plates. The peripheral bars are placed on a periphery of the core and configured to delimit the apertured element to be manufactured. At least one peripheral bar is movable in translation along the first and second sole plates.

A printing process of high resolution, preferably medical, devices with complex geometries is described, comprising the steps of: printing a model (1) with a three-dimensional printing method by using a three-dimensional printer; said model (1) positive reproducing the medical device (10) to be made; - said model (1) being printed of a first water-soluble polymer (2) or aqueous solutions; covering said model (1) with a layer of material (3) insoluble to a solution able to dissolve said first soluble polymer (2); said covering step making a shell of solid mold (7) provided with a surface comprising empty interstitial spots; - infiltrating an amount of water or aqueous solution into said solid mold through said empty interstitial spots so that to dissolve said model (1) and to make a mold cavity (8) negative reproducing said model (1); - infiltrating into the mold

A method for manufacturing a part includes fabricating an object in an additive fabrication stage, the object including a solid mold forming a cavity in the shape of a part with uncured or incompletely cured build material disposed therein. The build material in the cavity is cured in a curing stage that occurs at least partially after the additive fabrication stage. The build material undergoes a phase change mechanism occurring during the additive fabrication stage and a distinct polymerization mechanism occurring during the curing stage and at least partly after the additive fabrication stage of the object and cures the build material by a polymerization process.