A mechanical interlock pin assembly includes a shaft having a first end and a second end. The mechanical interlock pin assembly includes a set of helical spline elements disposed at the first end of the shaft, the set of helical spline elements extending along a longitudinal axis of the shaft. The mechanical interlock pin assembly includes a bearing rotatably coupled to the second end of the shaft, the bearing configured to allow rotation of the shaft between a first rotational position and a second rotational position relative to a mold cavity.

A method of forming an implant having a porous tissue ingrowth structure and a bearing support structure. The method includes depositing a first layer of a metal powder onto a substrate, scanning a laser beam over the powder so as to sinter the metal powder at predetermined locations, depositing at least one layer of the metal powder onto the first layer and repeating the scanning of the laser beam.

Techniques for inlaying a composite material within a tooling shell are disclosed. In one aspect, an additively manufactured tooling shell is provided, into which a composite material is inlaid and cured. A surface of the tooling shell is provided with indentations or another mechanism to enable adherence between the composite material and the tooling shell. The resulting integrated structure is used as a component in a transport structure.

Methods and apparatus for applying internal features or complex mechanical structures to a surface of a metal part are disclosed. According to one aspect of the present invention, a method for creating an assembly that includes a substrate and a molded piece involves obtaining the substrate, and forming at least one binding feature on a surface of the substrate. The method also includes molding on a surface of the binding feature and the surface of the substrate. Molding on the surface of the binding feature and the surface of the substrate mechanically binds the molded piece to the substrate.

A gearwheel pair for a spur gear unit, comprising a first spur gear and a second spur gear, which can be meshed with one another, wherein the first spur gear consists entirely or partially of metal or plastic and the second spur gear comprises an outer part having a gear rim made of a first plastic and having a number of injection-molded portions, an inlay part made of metal, and a connecting part, which is arranged between the inlay part and the outer part and is made of a second plastic for the interlocked and/or materially-bonded connection of the inlay part and the outer part and further relates to the second spur gear per se, a spur gear unit having such a gearwheel pair, and a method for producing a second spur gear, which is used for such a spur gear unit.

A composite molded article in which another material is integrated on a face having grooves in a grooved resin molded article having grooves in which end parts of a fibrous inorganic filler protrude and are exposed from lateral faces of the grooves on a surface side in at least the insides of the grooves. Exposure of the end parts of the fibrous inorganic filler and formation of the grooves may be accomplished by laser irradiation, and the depth of the grooves may be at least 200 m. Another molded article comprising the other material is arranged surrounding the fibrous inorganic filler in the insides of the grooves.

Methods and apparatus for tooling in layered structures for increased joint performance are disclosed. A disclosed example method includes placing a tool onto a first substrate to define an impression in the first substrate, curing the first substrate, removing the tool from the first substrate to define a joint interface corresponding to the impression, and coupling, at the joint interface, the first substrate to a second substrate.

A composite component has a continuous-filament reinforced thermoplastic material (1) and a metallic insert (2), which is obtainable in that (a) a metallic insert (2) having pin structures (3) attached to the surface is provided, (b) firstly the pinned metallic insert (2) is inserted into a forming tool, (c) subsequently an optionally pre-heated organic sheet (1) manufactured from the continuous-filament reinforced thermoplastic (1) is disposed thereon, (d) the forming tool is closed and subsequent to a dwell time is optionally cooled to room temperature, and finally (e) the composite component (4) thus obtained is removed, is proposed.

A housing for an electronic device is disclosed. The housing comprises a first component and a second component separated from the first component by a gap. The housing also includes a first molded element disposed at least partially within the gap and defining at least a portion of an interlock feature, and a second molded element disposed at least partially within the gap and mechanically engaging the interlock feature. The first component, the second component, and the second molded element form a portion of an exterior surface of the housing. A method of forming the housing is also disclosed.

A molded-teeth slide fastener tape for use in a slide fastener assembly includes a woven portion and a plurality of resin-based teeth. The woven portion includes a cord arranged along an edge thereof and a plurality of spaced-apart perforations, disposed adjacent to the cord, which pass completely through the woven portion. Each of the plurality of resin-based teeth is integrally molded to the woven portion along the cord. Each molded tooth encompasses at least a portion of at least one of the spaced-apart perforations so that each molded tooth extends through the at least one of the spaced-apart perforations and fully around a cross-sectional shape of the cord.