A molded hook surface fastener having a base plate and a large number of hook engaging elements projecting from a surface of the base plate, wherein both the base plate and the hook engaging elements is made of a resin mixture comprising polybutylene succinate (A) as a continuous phase and starch (B) as a dispersed phase, and satisfying the following requirements (1) to (3) simultaneously: (1) the dispersed phase comprises polyvinyl alcohol (C); (2) the starch (B) comprises a modified starch, and an amylose content of the starch (B) is 45% by weight or more; and (3) the hook engaging element tapers from a surface of the base plate toward a distal end portion and gradually bends from its middle such that the distal end portion faces a direction slightly approaching the surface of the base plate,
is produced without breaking the hook engaging element during the pultrusion molding and is decomposed in the natural environment and does not bring about environmental destruction when discarded.

A molded hook surface fastener having a base plate and a large number of hook engaging elements projecting from a surface of the base plate, wherein both the base plate and the hook engaging elements is made of a resin mixture comprising polybutylene succinate (A) as a continuous phase and starch (B) as a dispersed phase, and satisfying the following requirements (1) to (3) simultaneously: (1) the dispersed phase comprises polyvinyl alcohol (C); (2) the starch (B) comprises a modified starch, and an amylose content of the starch (B) is 45% by weight or more; and (3) the hook engaging element tapers from a surface of the base plate toward a distal end portion and gradually bends from its middle such that the distal end portion faces a direction slightly approaching the surface of the base plate,
is produced without breaking the hook engaging element during the pultrusion molding and is decomposed in the natural environment and does not bring about environmental destruction when discarded.

In an exemplary embodiment, a system for forming a flexible mat having an open mesh embedded in and interconnecting a plurality of blocks of a hardened paste includes a rotating drum having a plurality of mold cavities about an outer periphery thereof that receive a hardenable paste; a sheet of the open mesh that is fed over the mold cavities so that the mesh is embedded in the hardenable paste deposited in the mold cavities; and a flexible sheet that is placed against the outer periphery of the drum over the mold cavities containing the hardenable paste and the sheet of open mesh of the rotating drum to retain the hardenable paste within the mold cavities and retain the open mesh embedded in the hardenable paste as the hardenable paste solidifies to form the flexible mat.

In an exemplary embodiment, a system for forming a flexible mat having an open mesh embedded in and interconnecting a plurality of blocks of a hardened paste includes a rotating drum having a plurality of mold cavities about an outer periphery thereof that receive a hardenable paste; a sheet of the open mesh that is fed over the mold cavities so that the mesh is embedded in the hardenable paste deposited in the mold cavities; and a flexible sheet that is placed against the outer periphery of the drum over the mold cavities containing the hardenable paste and the sheet of open mesh of the rotating drum to retain the hardenable paste within the mold cavities and retain the open mesh embedded in the hardenable paste as the hardenable paste solidifies to form the flexible mat.

The present disclosure provides device having a reaction vessel with one or more permeable membranes disposed therein that separate the reaction vessel into at least a first portion and a second portion. The one or more membranes permit first reactants from a first solution in the first portion or reactants from a second solution in the second portion to seep or percolate to a reaction zone proximate a surface of the one or more membranes. A reaction of the first and second reactants forms a two-dimensional polymer film material. A roller located inside of the reaction vessel draws the two-dimensional polymer film material reaction out of the reaction zone.

The present disclosure provides device having a reaction vessel with one or more permeable membranes disposed therein that separate the reaction vessel into at least a first portion and a second portion. The one or more membranes permit first reactants from a first solution in the first portion or reactants from a second solution in the second portion to seep or percolate to a reaction zone proximate a surface of the one or more membranes. A reaction of the first and second reactants forms a two-dimensional polymer film material. A roller located inside of the reaction vessel draws the two-dimensional polymer film material reaction out of the reaction zone.

A method of molding resin on a flexible substrate includes forming discrete regions of resin and forcing resin of at least some of the regions into molding cavities to form a respective array of resin projections extending from a resin base of the regions. Forming the discrete regions of resin includes depositing molten resin directly onto either the substrate or a surface in which the cavities are defined. The resin is deposited as the substrate moves in a processing direction, and the resin is deposited by resin sources spaced from each other along the processing direction.

In embodiments, a flexible mat forming system includes a rotating drum having a plurality of mold cavities; a hopper that receives a hardenable paste and deposits the hardenable paste into the mold cavities as the drum rotates relative to the hopper; and a sheet of mesh material that is fed between the hopper and the mold cavities facing the hopper. The hopper includes a plurality of side walls and a bottom panel having an opening, wherein the plurality of walls and the bottom panel define an interior chamber; and an auger rotatably mounted in the interior chamber and having a plurality of radially extending protrusions along a length thereof, the radially extending protrusions including angled surfaces to displace the material received in the interior chamber along a length of the interior chamber to fall through the opening into the mold cavities.

In embodiments, a flexible mat forming system includes a rotating drum having a plurality of mold cavities; a hopper that receives a hardenable paste and deposits the hardenable paste into the mold cavities as the drum rotates relative to the hopper; and a sheet of mesh material that is fed between the hopper and the mold cavities facing the hopper. The hopper includes a plurality of side walls and a bottom panel having an opening, wherein the plurality of walls and the bottom panel define an interior chamber; and an auger rotatably mounted in the interior chamber and having a plurality of radially extending protrusions along a length thereof, the radially extending protrusions including angled surfaces to displace the material received in the interior chamber along a length of the interior chamber to fall through the opening into the mold cavities.

A method of preparing a reinforced separator comprising the steps of:—providing a porous support (6) on a pre-wetted casting drum (23);—applying a dope solution (3) including a polymer resin and hydrophilic inorganic particles on a side of the porous support other than the side of the porous support in contact with the pre-wetted casting drum;—performing phase inversion (9, 1) of the applied polymer solution thereby obtaining a reinforced separator; and—removing the reinforced separator (7) from the casting drum; wherein the casting drum is pre-wetted with a non-solvent for the polymer resin.