Flooring material has an anti-slip, noise reducing pad directly self-adhered to a bottom surface. The pad is formed by applying a foamable PVC material is directly on the bottom surface of the flooring and heating the PVC material to foam the PVC material. The PVC material may then be cooled to form the pad with a definite formed shape having a resilient outer surface layer and a spongy foamy inner structure.

A three-dimensional printing system for preparing a three-dimensional object made at least partially of an expanded polymer includes a printing device configured to prepare an expandable polymer melt and deposit a strand of expandable, expanding or expanded polymer onto a surface and a three-dimensional movement device for to enable depositing of the strand of expandable, expanding or expanded polymer at a predetermined time at a precise position within the three-dimensional matrix. The printing device includes a feed section at an upstream end of the printing device, a heating section, a pressurizing section, a blowing agent supply line, a mixing section, a cooling section and a terminal printing head section at a downstream end of the printing device including a die configured to deposit the strand of the expandable, expanding or expanded polymer onto the surface.

A method for preparing a polymer mould-free stereostructure foamed product from supercritical fluid, containing a supercritical fluid delivery system, a stereoscopic foaming system and a preheating system, and has the following steps: performing pressure molding on a polymer material to obtain a foaming preform, then preheating the foaming preform in the preheating system, delivering the foaming preform to the stereoscopic foaming system after a temperature rises to a preheating temperature, introducing the supercritical fluid, and decompressing after the supercritical fluid is swelled and diffused to the polymer. The polymer is swelled using high-temperature medium-pressure supercritical fluid by utilizing a one-step method in a stereoscopic foaming tank and then subjected to free mould-free stereoscopic pressure-relief foam molding, so as to obtain a polymer microcellular foamed product with controllable product shape, size precision, pore fineness and product density.

A three-dimensional printing system for preparing a three-dimensional object made at least partially of an expanded polymer includes an autoclave, a printing device and a three-dimensional movement device. The printing device prepares an expandable polymer melt and deposits a strand of the expandable, expanding or expanded polymer onto a surface. The three-dimensional movement device adjusts the position of the printing device in a predefined three-dimensional matrix so as to enable depositing of the strand of expandable, expanding or expanded polymer at a predetermined time at a precise position within the three-dimensional matrix. The printing device includes a feed section, a cooling section, a backflow prevention section, a heating section and a terminal printing head section including a die for depositing the expandable, expanding or expanded polymer strand onto the surface.

A shaping system includes: a printing device that prints an image using predetermined ink on a thermal expansion sheet having a thermal expansion layer on one side; and an expansion device that performs: a drying process of heating the thermal expansion sheet to an extent that allows the thermal expansion layer to maintain a non-expansion state, to dry the image printed by the printing device using the predetermined ink; and an expansion process of, after the drying process, heating the thermal expansion sheet to an extent that allows the thermal expansion layer to expand, to expand the thermal expansion layer.

A production method for a shaped object includes preparing a formable resin sheet that includes a base made from a resin, and a thermally expansive layer provided on a first side of the base and containing a thermally expandable material, a thermal conversion layer forming step of forming a thermal conversion layer that contains an electromagnetic wave heat conversion material that converts electromagnetic waves to heat on a first side of the formable resin sheet, an electrically conductive layer forming step of forming an electrically conductive layer on a second side of the formable resin sheet, and an irradiating step of, after forming the thermal conversion layer and the electrically conductive layer, irradiating the thermal conversion layer with the electromagnetic waves to cause the thermal expansive layer to distend and cause the base to deform in accordance with the distension of the thermal expansive layer. The thermal conversion layer and the electrically conductive layer are formed such that at least a portion of the electrically conductive layer is opposite at least a portion of the thermal conversion layer, with the base and the thermally expansive layer interposed therebetween.

A three-dimensional (3D) printing system for preparing an object made at least partially of an expanded polymer including: a printing device for transporting and depositing a strand of expanded polymer including a blowing agent onto a surface and a 3D movement device for adjusting the position of the printing device in a predefined matrix allowing deposit of the strand of expanded polymer at a predetermined time and precise position within the matrix, the printing device includes: a feed section, a transporting section, a surface melting section, and a terminal printing head section for depositing the expanded polymer strand onto the surface, and all of sections have the same inner diameter, and the surface melting section including a solid-state welding element, a laser beam, a generator of hot gas or liquid and/or a generator of heat.

Underwater Deployable Structures (UDSs) capable of achieving inflation via mechanical pumps, moisture-activated expanding foams, water swelling material, or a hybrid of a mechanical pump and water swelling material. Moisture expanding foams begin as polyurethane-based resins of low viscosity, and react in the presence of water to become solid foam. In their final forms, the foams exist as open- or closed-cell, and vary in strength, elasticity, and rigidity. Water swelling material is also disclosed wherein the water swelling material is capable of achieving expansion numerous (e.g., up to about 250) times its initial volume when in contact with water and can shrink back to its initial volume upon dehydration, making the UDSs reusable. A mechanical pump may optionally be used to assist in initial inflation until the water swelling material reaches full expansion.

A thermally expandable sheet includes a base, a thermally expansive layer, and a color adjustment layer. The thermally expansive layer is provided on a first side of the base and includes a thermally expandable material that distends in accordance with an amount of heat absorbed, the heat being generated from a thermal conversion layer that includes a thermal conversion material that converts electromagnetic waves to heat. The color adjustment layer is provided on at least one of the thermally expansive layer and a second side of the base and includes a color adjusting agent. When the thermal conversion layer is provided on the color adjustment layer, the color adjustment layer reduces a visual difference in color between a first region where the thermal conversion layer is provided and a second region where the thermal conversion layer is not provided.

A resin molded sheet includes: a base material made of resin; a first thermal expansion layer including a thermally expandable material and provided on a first surface of the base material; and a second thermal expansion layer including a thermally expandable material and provided on a second surface of the base material, wherein the first thermal expansion layer is provided at least on a first region, where the base material is deformed by the first thermal expansion layer, on the first surface of the base material, and the second thermal expansion layer is provided at least in a second region, where the base material is deformed by the second thermal expansion layer, on the second surface of the base material.