A formulation for producing a polymeric material including polypropylene, a chemical blowing agent, and optional components as described.

A formulation for producing a polymeric material including polypropylene, a chemical blowing agent, and optional components as described.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.

The present invention is related to a foam fabric comprised of foam particles, a foaming agent, an antibacterial agent, a filler and a glue and methods of making it. The foaming agent is comprised eg of azodicarbonamide, triazinyl triazine, ethanolamine and aluminum potassium sulfate; the antibacterial agent is comprised eg of 2,4,4-trichloro-2-hydroxydiphenyl ether and ethylene oxide; the filler is chosen eg from titanium dioxide, iron oxide, mica powder and combinations thereof; and the glue is comprised of eg a rosin resin and an epoxy composite resin, wherein the epoxy composite resin is comprised of an epoxy resin, a terpene resin, aluminum oxide, polybutene and an emulsifier and a solvent.

The present invention is related to a foam fabric comprised of foam particles, a foaming agent, an antibacterial agent, a filler and a glue and methods of making it. The foaming agent is comprised eg of azodicarbonamide, triazinyl triazine, ethanolamine and aluminum potassium sulfate; the antibacterial agent is comprised eg of 2,4,4-trichloro-2-hydroxydiphenyl ether and ethylene oxide; the filler is chosen eg from titanium dioxide, iron oxide, mica powder and combinations thereof; and the glue is comprised of eg a rosin resin and an epoxy composite resin, wherein the epoxy composite resin is comprised of an epoxy resin, a terpene resin, aluminum oxide, polybutene and an emulsifier and a solvent.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.