A micro moulding machine and process for forming small plastic parts for the medical device industry. The machine adds heat in two steps to a precision sized plastic pellet and then displaces the entire pellet volume into the mould cavity. A substantial amount of heat is added to the pellet by forcing it through an orifice very near the gate of the mould. The pneumatic pressure to drive the pellet through the orifice is controlled to regulate the amount of heat introduced into the pellet.

A micro moulding machine and process for forming small plastic parts for the medical device industry. The machine adds heat in two steps to a precision sized plastic pellet and then displaces the entire pellet volume into the mould cavity. A substantial amount of heat is added to the pellet by forcing it through an orifice very near the gate of the mould. The pneumatic pressure to drive the pellet through the orifice is controlled to regulate the amount of heat introduced into the pellet.

A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.

A molding apparatus and method operation for making a molded part are provided. The molding apparatus includes a mold core extending between a generally flat lower surface and an upper surface defining a runner, a fan gate, and a part cavity for forming the molded part. The mold core includes an inner surface defining a plunger cavity extending into the mold core from the upper surface and having a uniform cross-section parallel to the upper surface and open to the gate. A plunger is slidably disposed within the plunger cavity for pulling material from the gate into the plunger cavity. A first pin extends through a first bore in the mold core to move the plunger within the plunger cavity. A hydraulic cylinder interacts with an ejector plate to move the first pin. A second pin also extends through the mold core and is movable perpendicular to the upper surface.

Provided is a resin molding apparatus that can reduce a variation in a thickness of a resin to be molded. A resin molding apparatus includes: a molding mold having one mold and the other mold; one mold wedge mechanism; and one mold cavity block driving mechanism. In a state that one mold cavity block is moved to a preset height position using the one mold cavity block driving mechanism and a position in a direction away from the other mold in the one mold cavity block having been moved to the height position is fixed to be limited using the one mold wedge mechanism, a resin is injected into one mold cavity, and thereafter resin molding can be performed by changing a depth of the one mold cavity using the one mold wedge mechanism and the one mold cavity block driving mechanism.

A resin molding device includes: a lower mold on which a substrate is placed; an upper mold in which a cavity is formed by a side block and a cavity block provided so as to be capable of ascending and descending vertically with respect to the side block; a clamp mechanism which clamps the lower mold and the upper mold; a transfer mechanism which supplies a resin material to the cavity by a plunger; and a controller which performs first final adjustment control for adjusting a clamp load of the clamp mechanism to a final clamp load after the cavity has been filled with the resin material supplied from the transfer mechanism and which performs second final adjustment control for driving the plunger after the first adjustment control has been completed and thereby adjusting a plunger load applied to the plunger to a final plunger load.

Provided is a resin molding apparatus that can suppress a molding problem caused by a variation in a thickness of an object to be molded or suppress a variation in a thickness of a resin molded part, and can perform a mold releasing operation. A resin molding apparatus includes: a molding mold having one mold and the other mold; one mold wedge mechanism; and one mold cavity block driving mechanism. In a state that a height position of one mold cavity block is set using the one mold cavity block driving mechanism and a position in a direction away from the other mold in the one mold cavity block having been moved to the height position is fixed to be limited using the one mold wedge mechanism, a mold releasing operation can be performed using the one mold wedge mechanism and the one mold cavity block driving mechanism.

A micro moulding machine and process for forming small plastic parts for the medical device industry. The machine adds heat in two steps to a precision sized plastic pellet and then displaces the entire pellet volume into the mould cavity. A substantial amount of heat is added to the pellet by forcing it through an orifice very near the gate of the mould. The pneumatic pressure to drive the pellet through the orifice is controlled to regulate the amount of heat introduced into the pellet.

A rotor core manufacturing method and system allow for molding permanent magnets in an unmolded rotor core to provide an electric motor molded rotor core. The unmolded rotor core includes a shaft and rotor core body having a central through-hole along a longitudinal axis, magnet cavities around the axis with magnets therein. The shaft lies in the central through-hole and projects therefrom, and the molded rotor core includes the rotor core body having the magnets fixed in the cavities. The method includes inserting an unmolded rotor core between the first and second molds of a rotor core molding system; moving the molds together to clamp the rotor core body of the unmolded rotor core with a predetermined pressure; providing a molding material into the magnet cavities; letting the molding material cure within the magnet cavities to a molded rotor core; opening the molds and removing the molded rotor core.

Disclosed is a method of adjusting a motion profile of a shooting pot plunger for use in a molding system, the shooting pot plunger slidably movable within a shooting pot cavity, the method comprising: sensing a characteristic at a predetermined location in an injection circuit of the molding system; determining that the sensed characteristic is outside of a threshold range; adjusting the motion profile of the shooting pot plunger to account for determining that the sensed characteristic is outside of the threshold range; and storing the adjusted motion profile in a memory.