A controller of an injection molding machine includes a receiving part configured to receive a selection of an injection molding process and a selection of an item that indicates either setting information indicative of a setting of the process or a performance value detected in the process, and an output part configured to output display information that graphically represents changes in the setting information or in the performance value based on the item preliminarily associated with the process for which the selection was received when the receiving part receives the selection of the process.

A control device of an injection molding machine includes an output part configured to output a display screen displaying waveform information indicating a change of at least one of setting information indicating a setting of a process of injection molding or an actual value according to the process, and a plurality of pieces of instruction information to set a range of the waveform information, the display screen being output to a display input device in which a display device and an input device are integrated, the display input device being configured to receive an operation in a screen area displayed by the display input device, the display input device being connected to the injection molding machine; and a receiving part configured to receive, from the display input device, an operation with respect to at least one of the plurality of pieces of instruction information displayed on the display screen.

A control device of an injection molding machine includes an output part configured to output a display screen displaying waveform information indicating a change of at least one of setting information indicating a setting of a process of injection molding or an actual value according to the process, and a plurality of pieces of instruction information to set a range of the waveform information, the display screen being output to a display input device in which a display device and an input device are integrated, the display input device being configured to receive an operation in a screen area displayed by the display input device, the display input device being connected to the injection molding machine; and a receiving part configured to receive, from the display input device, an operation with respect to at least one of the plurality of pieces of instruction information displayed on the display screen.

The present invention involves a fabrication of plastic-tube-screen-fill (PTSF) injection mold fabricating PTSFs using molten plastics injection molding machine. The PTSFs replace PVC-film-fills currently using in water evaporative cooling towers. The PTSFs have a higher water cooling efficiency compared to the efficiency of the PVC-film-fills and therefore the PTSFs reduce the operation and construction expenses of the cooling tower, and also the PTSFs reduce the production of plastic wastes due to the utilizing of high cooling efficient media in the cooling towers. In order to commercialize the PTSFs, a manufacturing tool of the PTSFs to fabricate a low-cost plastic-tube-screen-fill is needed. To achieve this end, the PTSF injection mold is invented by comprising four partial-molds, which is operated in three dimensional disassembling and reassembling processes using a vertical injection molding machine.

Injection molded articles and methods of making injection molded articles. The methods include the use of a first plasticizing unit and a second plasticizing unit on a common frame feeding a first mold and a second mold on the common frame. Separating the production of each part of a two-part article into separate plasticizers and molds allows for the tuning of production parameters on a per-part basis, improving part flatness and part-to-part weight variance.

Methods of monitoring and controlling a molding process using a sensed change in strain provided by a strain gauge are provided. A target strain profile is created for a molding process of a molding apparatus. An upper and lower deviation limit from the target strain profile for the molding process is provided. If a sensed change in strain exceeds a deviation limit, an alarm is activated.

Methods of monitoring and controlling a molding process using a sensed change in strain provided by a strain gauge are provided. A target strain profile is created for a molding process of a molding apparatus. An upper and lower deviation limit from the target strain profile for the molding process is provided. If a sensed change in strain exceeds a deviation limit, an alarm is activated.

A method including a first step of performing clamping of a mold, injection and dwelling in an injection molding machine, a second step of performing a conveyance and a cooling of the mold outside of the machine, and a third step of performing a conveyance of the mold into the machine, an opening of the mold and an ejection of a molded part in the machine. The second step is performed for a first mold, the third step and the next first step are performed for a second mold. The first mold is conveyed by a first conveyance apparatus which is arranged on one lateral side of the machine. The second mold is conveyed by a second conveyance apparatus which is arranged on the other lateral side and is independently driven from the first conveyance apparatus.

An injection molding machine includes a screw inserted in an injection cylinder and configured to be movable in an axial direction of the screw, a motor configured to move the screw, a torque detection unit configured to detect a torque of the motor, a position detection unit configured to detect a position of the screw, a motor drive control unit configured to drive the motor to thereby advance the screw to a foremost position in a direction of injection, a processor, and a memory. The processor and memory are configured to determine that unmelted resin remains inside the injection cylinder if the torque of the motor becomes equal to or greater than a limit torque while the screw is advancing to the foremost position.

Systems and approaches for controlling an injection molding machine and a mold forming a mold cavity and being controlled according to an injection cycle. The systems and methods include analyzing a model of at least one of the injection molding machine, the mold, and a molten material to determine initial values for one or more control parameters of the injection molding machine, and executing a run of injection cycles at the injection molding machine; measuring operation of the injection molding machine during a particular injection cycle of the run of injection cycles; determining one or more operational parameters exceed a threshold; and upon determining that the one or more operational parameters exceed the threshold, adjusting the one or more control parameters for subsequent injection cycles of the run of injection cycles.