Patent classifications
B29C45/76
Injection Molding Apparatus with Insulated Integrated Actuator Electronic Drive
An injection molding apparatus (10) comprising an actuator (940, 941, 942) comprised of a driver (940dr, 941dr, 942dr) receiving electrical energy or power from an electrical drive (940d, 941d, 942d), the electrical drive (940d, 941d, 942d) comprising an interface that receives and controllably distributes electrical energy or power in controllably varied amounts during the course of an injection cycle to the driver (940dr, 941dr, 942dr), the electrical drive (940d, 941d, 942d) being housed within or by an actuator housing (940h, 941h, 942h) or being mounted on or to the housing (940h, 941h, 942h), the housing (940h, 941h, 942h) and the electrical drive (940d, 941d, 942d) being mounted on, to or in close proximity to the heated manifold (40), a cooling device (940mc, 940mc1, 940mc2, 941mc, 942mc) disposed between the heated manifold (40) and the housing (940h, 941h, 942h) adapted to substantially isolate or insulate at least the electrical drive (940d, 941d, 942d) from substantial communication with heat emanating or emitted from the heated manifold (40).
Injection molding machine
An injection molding machine includes: a plunger provided inside a barrel and capable of moving forward and backward in an axial direction thereof and rotating about an axis thereof; a feed hole for feeding a molding material in liquid form into a front of the plunger; a packing provided on a backward side of the feed hole to prevent the molding material fed through the feed hole from flowing backward along the plunger; and a controller for controlling a retracting movement of the plunger based on pressure of the molding material fed from the feed hole to thereby perform metering. In this configuration, at least part of the feed hole is covered by a side surface of the plunger at least from start to end of the retracting movement.
Injection molding machine
An injection molding machine includes: a plunger provided inside a barrel and capable of moving forward and backward in an axial direction thereof and rotating about an axis thereof; a feed hole for feeding a molding material in liquid form into a front of the plunger; a packing provided on a backward side of the feed hole to prevent the molding material fed through the feed hole from flowing backward along the plunger; and a controller for controlling a retracting movement of the plunger based on pressure of the molding material fed from the feed hole to thereby perform metering. In this configuration, at least part of the feed hole is covered by a side surface of the plunger at least from start to end of the retracting movement.
Mold structure
Provided is an improved mold structure, including a first mold base, a second mold base and two controllers. The first mold base and the second mold base are operably aligned. When the first mold base and the second mold base are in an aligned state, a mold cavity is jointly framed. Two gas passages, a first mold core and a second mold core are provided. The first mold base is provided with a runner. Two ends thereof are respectively connected to a material tube and a mold cavity of a molding machine. The first and second mold cores are made of porous material. Vent pipelines thereof are connected to the respective gas passages. The two controllers are respectively connected to the gas passages, and control the gas in and out such that the pressure in different areas in the mold cavity reaches a predetermined value, thereby controlling the flow direction of the raw material in the mold cavity.
Mold structure
Provided is an improved mold structure, including a first mold base, a second mold base and two controllers. The first mold base and the second mold base are operably aligned. When the first mold base and the second mold base are in an aligned state, a mold cavity is jointly framed. Two gas passages, a first mold core and a second mold core are provided. The first mold base is provided with a runner. Two ends thereof are respectively connected to a material tube and a mold cavity of a molding machine. The first and second mold cores are made of porous material. Vent pipelines thereof are connected to the respective gas passages. The two controllers are respectively connected to the gas passages, and control the gas in and out such that the pressure in different areas in the mold cavity reaches a predetermined value, thereby controlling the flow direction of the raw material in the mold cavity.
INJECTION MOLDED COMPONENT
An injection molded component has a functional portion and a quality control portion. The quality control portion comprises a set of protrusions which are adapted to distort visibly in response to injection molding shrinkage, thereby to enable visual quality control inspection.
ARTIFICIAL INTELLIGENCE-BASED INJECTION MOLDING SYSTEM, AND METHOD FOR CREATING MOLDING CONDITIONS
An artificial intelligence-based injection molding system in which molding conditions can be changed to manufacture fair-quality products when defective products are manufactured because of disturbances during the injection molding including an injection molding machine which performs injection molding by injecting a molding material into a mold; an injection state data acquisition unit for acquiring, during injection molding, current injection state data that includes the viscosity profile of the molding material injected into the mold and/or the injection pressure value thereof; a determination unit, which inputs the current injection state data into a molding quality maintenance model trained with predetermined target injection state data, so as to determine whether to maintain molding quality; and a molding condition setting unit for changing a preset molding condition so that the current injection state data follows the target injection state data, when the determination unit determines not to maintain the molding quality.
INJECTION MOLDING MACHINE
An injection molding machine includes: a fixed side member; and a movable side member fixed to the fixed side member, the movable side member being driven by a motor in order to perform injection molding of a molded product. The injection molding machine further includes a power feeding apparatus, one or more motors, and at least one servo amplifier. The power feeding apparatus converts a three-phase AC voltage into a DC voltage. The one or more of the motors are provided in the movable side member and drive the movable side member. The at least one servo amplifier is provided in the movable side member and drives one of the one or more of the motors by the DC voltage being supplied thereto through a DC power supply line.
Injection Molding Machine Management System
An injection molding machine management system, which manages an injection molding unit including an injection molding machine and a peripheral device that performs a previous step or a subsequent step of a molding step, includes a first display unit that displays a first screen for displaying a state of the molding step of the injection molding machine. The first screen includes a first screen area and a second screen area. The first screen area displays a first indicator related to quality in the molding step of the injection molding machine, and the second screen area displays a second indicator related to quality in the previous step of the molding step or the subsequent step of the molding step.
Injection Molding Machine Management System
An injection molding machine management system, which manages an injection molding unit including an injection molding machine and a peripheral device that performs a previous step or a subsequent step of a molding step, includes a first display unit that displays a first screen for displaying a state of the molding step of the injection molding machine. The first screen includes a first screen area and a second screen area. The first screen area displays a first indicator related to quality in the molding step of the injection molding machine, and the second screen area displays a second indicator related to quality in the previous step of the molding step or the subsequent step of the molding step.