A head is disclosed for use with a continuous manufacturing system. The head may have a housing configured to receive a matrix and a continuous fiber, and a diverter located at an end of the housing. The diverter may be configured to divert radially outward a matrix-coated fiber. The head may also include a cutoff having an edge configured to press the matrix-coated fiber against the diverter.

A method of manufacturing a polyolefin foam sheet composition includes extruding a polyolefin sheet, irradiating the extruded sheet to obtain a physically crosslinked sheet, foaming the physically crosslinked sheet with heat to obtain a foamed layer, and skiving the foamed layer to obtain a foam sheet with at least one skived surface. The surface roughness of the skived surface of the foam sheet is different from the surface roughness of an unskived surface.

A light diffusion plate is configured to be assembled with a blue light source module having blue Mini LEDs to form a white light backlight module. The light diffusion plate is added with organic dyes with light-emission wavelength of 490-650 nm in order to convert the blue light into white light. The light diffusion plate is made by a foaming extrusion process and contains a plurality of micro-bubbles with a size of 60-400 μm and a weight-reduction ratio of 15-25% for improving the uniformity of white light and resolving the MURA problem. The size of micro-bubbles is controlled by reducing the temperature of at the exit end of the T-die head, such that the wavelength of the white light emitted from the light diffusion plate can be narrower to achieve the effect of wider color gamut display.

A shim stack foaming die for making foam slabs comprises a plurality of shims that are layered together under pressure to form a shim stack, wherein the shims combine to collectively define a plurality of die orifices in a working face, to define a main body of the shim stack foaming die, and also to define a plurality of die cavity that is fluidly connected to the plurality of die orifices. And articles foamed from the shim stack foaming die have found wide use in various applications, thermal or acoustic insulation, reinforcing layers and/or space-filling layers, and so on.

In general, the present invention is directed to a continuous method of making a polymer foam by using a polymer having a first monomeric component and a second monomeric component. The method employs a tandem type extruder having a first extruder and a second extruder. The method disclosed herein can provide a foam having a desired cell size, cell density, porosity, foam density, and/or thermal conductivity, etc. In turn, the polymer foams produced according to the present method can have numerous applications, such as thermal insulation applications for appliances including ovens, freezers, refrigerators, etc.

A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.

The present invention disclosed a foam product and the manufacturing method thereof. The foam product includes a foam core, an outer skin, a cross-linked foam sheet and a bottom plate, wherein the aforementioned layers are all pre-made. The cross-linked foam sheet is laminated onto a bottom surface of the foam core, and the outer skin is then laminated onto a top surface and a periphery of the foam core. Lastly, the bottom plate is laminated onto the cross-linked foam sheet, wherein, the bottom plate has a non cross-linked foam sheet and a non-foam plastic plate, so that when the bottom plate is laminated onto the crossed-link foam sheet, the non cross-linked foam sheet is sandwiched between the cross-linked foam sheet and the non-foam plastic plate.

The invention relates to an article comprising a monolayer or multilayer thermoplastic material, said material comprises (i) 38.00 to 99.95%, preferably 67.00 to 99.9%, more preferably 57.00 to 99.85%, by weight of polylactic acid, (ii) 0.05 to 4.90%, preferably 0.10 to 2.90%, more preferably 0.15 to 2.00%, even more preferably 0.2 to 1.00%, most preferably 0.25 to 0.75%, by weight of an epoxidized vegetable oil; (iii) 0 to 60.00%, preferably 0 to 40.00%, more preferably 0 to 30.00%, by weight of further additives selected from the group consisting of impact modifiers, plasticisers, crosslinking agents, foaming agents, fillers, colorants, stabilizers, lubricants, and mixtures thereof, the weight percentages being relative to total weight of the monolayer or multilayer thermoplastic material and adding up to 100%.

Molded polymer foam articles are described as having a novel foam structure. The polymer foam articles include a continuous polymer matrix defining a plurality of pneumatoceles therein which is present throughout the entirety of the article. The surface region is further characterized as having compressed pneumatoceles. The novel foam structure is achieved even when molding polymer foam articles comprising a shape and volume wherein a sphere having a diameter between 2 cm and 1000 cm would fit within the article in at least one location without protruding from a surface of the article, and the article further has a total volume of more than 1000 cm.sup.3. Methods of making a stabilized molten polymer foam, and of making a molded polymer foam article using the stabilized molten polymer foam are also described.

Molded polymer foam articles are described as having a novel foam structure. The polymer foam articles include a continuous polymer matrix defining a plurality of pneumatoceles therein which is present throughout the entirety of the article. The surface region is further characterized as having compressed pneumatoceles. The novel foam structure is achieved even when molding polymer foam articles comprising a shape and volume wherein a sphere having a diameter between 2 cm and 1000 cm would fit within the article in at least one location without protruding from a surface of the article, and the article further has a total volume of more than 1000 cm.sup.3. Methods of making a stabilized molten polymer foam, and of making a molded polymer foam article using the stabilized molten polymer foam are also described.