Polyvinyl acetal films with less blocking tendency and which allow for escape of gas during laminating to form laminated composities are prepared by a process for embossing a film comprising plasticized polyvinyl acetal with a roughness Rz on at least one surfaces of 20 to 100 m by the steps of a. extruding of plasticised polyvinyl acetal to a film with a stochastic roughness of the surfaces of Rz =1 to 70 m, b. embossing at least one surface of the film obtained in step a) with channels having a depth of 5-50 m, a width of 10-200 m and a pitch of 50-2500 m, wherein c. the surface roughness of the elevations between the channels is at most 20% lower as obtained in step a).

A sticker for spacing wood is extruded from an alloy that includes polycarbonate resin and polysulfone resin. The sticker can have a variety of different configurations, including a top surface that includes contact points that have an area substantially smaller than the area of the top surface, a single or multiple internal longitudinal hallow chambers separated by multiple reinforcing members, longitudinal external grooves that allow airflow, lateral external grooves that intersect the longitudinal external grooves, curved sides for a version where the stickers are placed manually, and substantially straight sides for a version where the stickers are placed by a machine. A method for manufacturing the sticker includes pulling an extrusion with a puller that includes a plurality of teeth that provide a first plurality of lateral grooves running substantially perpendicular to a longitudinal axis of the extrusion in a top and bottom surface of the extrusion.

Disclosed herein is a die assembly comprising a first attachment block having a passage, an inlet port and an exit port; where the passage is operative to transport a molten material from the inlet port to the outlet port; a die; and a conduit; where the conduit comprises a passage that is operative to transport the molten material from the first attachment block to an entry port of the die; where the die comprises a first outer tube; and an extrusion pin that comprises a post and fins; where the extrusion pin is located in the first outer tube using the fins and where the post extends from the fins in a direction away from the entry port of the die; and where the post comprises one or more passages; where at least of these passages open to the atmosphere to provide for pressure equalization; and a travelling template; the template being operative to contact an extrudate that emanates from the die and to transfer a texture to a surface of the extrudate by virtue of pressure applied by a guide tube to the extrudate via the travelling template.

Disclosed is a method for manufacturing a double side embossed adhesive sheet which comprises a thermoplastic resin as a main component, the method including: contacting one side of a melt which comprises a thermoplastic resin as a main component, extruded from a die, with a surface of a cast roll having an embossed shape on the surface while nipping the melt from an opposite side with a nip roll having an embossed shape on a surface thereof, wherein one of the cast roll and the nip roll is made of metal and the other is made of rubber.

A method of forming a retaining device with hooks, wherein: a molding strip is provided that presents an inside face and an outside face, and that has a plurality of cavities, each cavity defining a stem extending from the outside face towards the inside face and including an end forming a head that extends from the stem towards the inside face of the molding strip; the molding strip is positioned on rotary drive means, the inside face of the molding strip being arranged to bear against the drive means; and molding material is dispensed against the outside face of the molding strip.

Cushioning articles or structures are provided including a cell layer with an array of cells interconnected with each other. Each of the cells includes at least three cell walls extending between the first and second major surfaces thereof. The cell walls are shared by the adjacent cells, and the cell layer further includes a land region located at the second major surface and connecting the at least three cell walls. A base layer is attached to the second major surface of the cell layer to form a sheet.

One example of the present disclosure relates to a system for dispensing a substance in a form of a bead on a surface in a progression direction along a path. The system includes a dispenser having: a leading edge, a contact portion comprising two contact points with the surface, and a trailing edge that extends between the two contact points and terminates therein. The system also includes first means for moving the dispenser along a virtual travel plane, which is parallel to the path and passes through the two contact points, while maintaining the contact portion in communication with the surface as the substance is being dispensed. The system also includes second means for monitoring a leading portion of the bead and for generating a signal responsive to at least one characteristic of the leading portion, wherein the leading portion is located ahead of a portion of the leading edge in the progression direction along the path. The system further includes third means for controlling, responsive to the signal generated by the second means, at least one of a speed of the dispenser along the path or a flow rate of the substance to the dispenser to provide a substantially uniform cross-sectional shape of the bead along the path.

The manufacturing method includes a granulation step. The granulation step is a step of forming a plurality of granules by performing extrusion granulation on a granulation material using a granulation machine. The granulation machine includes a die and a roller. A through hole that allows the granulation material to pass therethrough is formed in the die. The roller pushes the granulation material into the through hole while rolling on the surface of the die. In the granulation step, low-speed pushing in which the granulation material is pushed while the roller rolls at a first speed, and high-speed pushing in which the granulation material is pushed while the roller rolls at a second speed that is higher than the first speed are executed.

A molding apparatus (10) for forming a retaining device. The molding apparatus (10) comprises a molding strip (12) and a molding support (24). The molding strip (12) has an inside face (14), an outside face (16), and a plurality of through cavities (18) extending from the outside face (16) to the inside face (14), the molding strip (12) extending in a longitudinal direction (X) and presenting both a transverse direction (Y) perpendicular to the longitudinal direction (X), and also a height direction (Z) perpendicular to the longitudinal direction (X) and to the transverse direction (Y). The inside face (14) is configured to press against a molding face (26) of the molding support (24), wherein the inside face (14) of the molding strip (12) and/or the molding face (26) of the molding support (24) includes an array of passages, the array of passages forming vents and connecting together the cavities (18) when the molding strip (12) is pressed against the molding support (24).

A system for executing manufacturing process or method for producing product is disclosed. The product may be vinyl siding panels. In accordance with the various aspects and embodiments of the invention, the manufacturing process uses a coating (the print) that is very opaque and provides very high weatherability against the UV rays of sunlight. The product has a unique design, which makes it possible to install the product in both horizontal and vertical orientations. The product can be produced in a variety of widths, including wider than normal market sizes. The product includes the features of special design and patterns to replicate the appearance of natural material with the added advantage of permanent and lasting appearance. Further, the product is made using a manufacturing process that includes the ability to use economical recycled materials.