Systems and methods for making a reduced material container (105) are provided that hold a preform (130) adjacent to an open end (165) of the preform (130), stretch the preform (130), close a mold (110, 120) about the stretched preform (175) to form a truncated preform (185), and introduce a pressurized fluid (160) into the truncated preform (185) to expand the truncated preform (185) and form the reduced material container (105). A stretch rod (125) can be inserted into the preform (130) to mechanically stretching the preform (130). The mold (110, 120) accepts the preform (130) at a first end (135) thereof, has an open state and a closed state, and the closed state forms a cavity (140) defining an internal surface (145) having a second end (150) located remotely from the first end (135). A first length (155) is defined by a distance between the first end (135) and the second end (150), the stretch rod (125) mechanically stretching the preform (130) to a second length (170), the second length (170) being greater than the first length (155).

A device for the integrated production and filling of containers and a method for cleaning and/or disinfecting at least the mold of at least one molding and filling station of the device. During a cleaning and/or disinfecting operation of the device, at least the inside of the mold is cleaned and/or disinfected with at least one cleaning and/or disinfecting agent by at least one cleaning element. During the cleaning and/or disinfecting operation, the at least one mold is opened and closed at least once, preferably many times and/or the plunger is moved at least once, preferably many times, between its initial position and end position.

To simply sterilize a blow-molding machine. A mist or gas of hydrogen peroxide or a mixture thereof is introduced through a valve block disposed adjacent to a molding die, thereby sterilizing at least the molding die and an extension rod that extends into the molding die through the valve block.

A flow head and a method for use with a blow molding apparatus. The flow head includes a flow head housing with a material flow cavity. The flow head housing includes a movable die pin mechanism which is moveable between an open position and a closed position. A main melt pipe is connected to the material flow cavity. The main melt pipe is maintained at a first temperature. A shot chamber mechanism is connected to the material flow cavity. The shot chamber mechanism is maintained at a second temperature, which is lower than the first temperature. Thermoplastic material is formed into a parison for the blow molding apparatus. As the movable die pin mechanism is positioned in the closed position, the thermoplastic material is moved to the shot chamber to prevent degradation of the thermoplastic material.

A liquid blow molding method molds a bottomed tubular-shaped preform into a liquid containing container. The method includes a nozzle engaging step of engaging a blow nozzle with a mouth of the preform; a molding step of molding the preform into a container of a predetermined shape by supplying a pressurized liquid from a pump into the preform; a suck-back step of sucking back a predetermined volume of liquid out of the container into a supply path; a nozzle closing step of closing the blow nozzle by a sealing body; and a discharge step of discharging a liquid in the supply path by a predetermined volume from a discharge port by operating, after the nozzle closing step, a pump in a positive direction with the discharge port connected to the supply path opened.

An aseptic molding process of a container starting from a parison (20) made of a thermoplastic material, comprising steps of: blowing a first fluid into the parison (20) located in a mould (10); introducing the first fluid into the compensating chamber (14) of the mould (10) through an inlet (15); evacuating the first fluid from the molded container; evacuating the first fluid from the compensating chamber (14) through an outlet (16) fashioned therein; sterilising the compensating chamber (14) by supplying to the inlet (15) a second fluid containing a sterilising agent and evacuating the second fluid from the outlet (16) of the compensating chamber (14).

A method for operating a forming device for forming plastic preforms into plastic containers, wherein in a working mode of the apparatus, the plastic preforms are transported by means of a plurality of forming stations along a predefined transport path, and by loading with a fluid medium are expanded into plastic containers, wherein to expand the plastic preforms, blow-moulding devices are used, inside which the plastic preforms are expanded into plastic containers, wherein in a change mode, at least one of the blow-moulding devices is removed from the apparatus and/or one of the blow-moulding devices is arranged on a blow-mould carrier of the apparatus, wherein to change the blow-moulding devices, a change device is used which has a gripper device for gripping the blow-moulding device. According to the invention, in a working mode, the forming device is operated in a first protected area which is not accessible to a machine operator, and the change device is arranged at least partially in a second protected area which is accessible for the machine operator for at least part of the time in working mode, wherein a connection can be created between the first protected area and the second protected area.

A forming station comprising a source of pressurized forming fluid, and an injection device comprising an inlet, in fluidic communication with the source of pressurized forming fluid, and an outlet in fluidic communication with the inlet and through which the forming fluid is intended to be injected in the preform and further comprising a stretch rod movable in translation according to the axis of the stretch rod relative to the outlet and arranged to assist the axial deformation of the preform during a stretching phase. The forming station further comprises a vibratory device connected to the stretch rod, arranged to vibrate the stretch rod when said vibratory device is actuated, and a control device arranged to actuate the vibratory device during at least a part of the stretching phase.

An injection device for injecting a pressurized liquid into a preform and forming a container. The injection device including a piston device having a piston body and a piston head arranged to reciprocate in the piston body and to fluidly isolate an inner chamber of the piston device. The piston body having a recess portion defining a location where the piston head is not in liquid tight contact with the piston body such that liquid can flow from the inner chamber to a part of the piston body on an opposite the inner chamber. The injection device being arranged for driving the piston head in the recess portion in a clean-in-place (CIP) configuration.

A method and a device for producing blow-molded containers, which are sterile at least in some areas, in a blow-molding machine. A preform made of a thermoplastic material is first heated, then stretched by a stretching rod in a blowing station, and then supplied with a pressurized fluid via a blow nozzle, wherein a sterilization device is arranged in the blowing station. The sterilization device has at least one radiation source which emits a sterilizing radiation onto the stretching rod and/or onto the blow nozzle.