Systems and methods for making a reduced material container are provided that hold a preform adjacent to an open end of the preform, stretch the preform, close a mold about the stretched preform to form a truncated preform, and introduce a pressurized fluid into the truncated preform to expand the truncated preform and form the reduced material container. A stretch rod can be inserted into the preform to mechanically stretching the preform. The mold accepts the preform at a first end thereof, has an open state and a closed state, and the closed state forms a cavity defining an internal surface having a second end located remotely from the first end. A first length is defined by a distance between the first end and the second end, the stretch rod mechanically stretching the preform to a second length, the second length being greater than the first length.

A liquid-filled container manufacturing method including: the air discharge step of discharging air from an inside of a preform, by supplying a liquid at a level of pressure that does not cause stretching of the preform to the inside of the preform through an intra-tube channel formed between an inner peripheral surface of a spare supply tube extending through a blow nozzle and an outer peripheral surface of a spare supply rod provided radially inward thereof; and the liquid blow molding step of molding the preform into a container with a shape conforming to an inner surface of a mold, by stretching the preform downward using the spare supply rod and supplying a pressurized liquid to the inside of the preform through an intra-nozzle channel formed between an inner peripheral surface of the blow nozzle and the outer peripheral surface of the spare supply rod.

The injection-blow-moulding mould comprises: a punch (1) having a blow opening (3) connected to a first conduit (5) which is in communication with a first source of pressurised gas supply (6) configured to supply pressurised gas through the blow opening (3) at an overpressure (OP) above a blowing pressure (BP) suitable to blow a preform (30a) into a container (30b) and an exhaust opening (4) connected to a second conduit (7) which is in communication with a pressure-limiting device set at the blowing pressure (BP); a blow-moulding cavity (2) configured to receive therein the punch (1) with a hot and soft preform (30a) arranged thereon; and a cooling device associated to the blow-moulding cavity (2). Gas inside the container (30b) exceeding the blowing pressure (BP) is allowed to escape through the exhaust opening (4) thereby a cooling gas stream is created from the blow opening (3) to the exhaust opening.

The injection-blow-moulding mould comprises: a punch (1) having a blow opening (3) connected to a first conduit (5) which is in communication with a first source of pressurised gas supply (6) configured to supply pressurised gas through the blow opening (3) at an overpressure (OP) above a blowing pressure (BP) suitable to blow a preform (30a) into a container (30b) and an exhaust opening (4) connected to a second conduit (7) which is in communication with a pressure-limiting device set at the blowing pressure (BP); a blow-moulding cavity (2) configured to receive therein the punch (1) with a hot and soft preform (30a) arranged thereon; and a cooling device associated to the blow-moulding cavity (2). Gas inside the container (30b) exceeding the blowing pressure (BP) is allowed to escape through the exhaust opening (4) thereby a cooling gas stream is created from the blow opening (3) to the exhaust opening.

Disclosed is a blow mold for shaping plastic preforms into containers having a first and second side part, which are movable relative to one another and, in an assembled state, enclose a cavity at least in sections, within which a plastic preform can be expanded to form a plastic container, wherein the first and/or second side part has at least one channel configured for conveying fluids and extends from an inner surface defining the cavity to an opposite outside surface, and a second channel connected to the first channel extending in sections along the outside surface of the first and/or second side part, wherein the first and/or second channel in a state of the blow mold, in which shaping of a plastic preform into a plastic container within the blow mold is possible, is in fluid connection with a clean room at least on one side.

Disclosed is a blow mold for shaping plastic preforms into containers having a first and second side part, which are movable relative to one another and, in an assembled state, enclose a cavity at least in sections, within which a plastic preform can be expanded to form a plastic container, wherein the first and/or second side part has at least one channel configured for conveying fluids and extends from an inner surface defining the cavity to an opposite outside surface, and a second channel connected to the first channel extending in sections along the outside surface of the first and/or second side part, wherein the first and/or second channel in a state of the blow mold, in which shaping of a plastic preform into a plastic container within the blow mold is possible, is in fluid connection with a clean room at least on one side.

The invention relates to a method and to an apparatus for applying dry air to a blow mold (4) arranged on a rotating blowing wheel of a blowing station (3) for blow molding containers (2) from thermoplastic, wherein dry air is collected in a collecting container (39) arranged to be offset radially inward with respect to the blow mold (4) on the blowing wheel (25), and the dry air from the collecting container (39) is discharged and directed to a surface of the blow mold (4) with a directional component pointing radially outward relative to the blowing wheel.

An apparatus for blow-molding plastic containers includes at least one blow-molding station that defines at least one molding cavity for forming plastic containers. The blow-molding station includes two lateral bodies and, for each forming cavity defined by the blow-molding station, a bottom. The bottom includes an external body of the bottom that defines an annular portion that extends around the axis of extension of the respective forming cavity, and an internal body that can be accommodated at least partially inside the annular portion, between the external lateral surface of the internal body and the internal surface of the annular portion there being at least one air evacuation opening that extends around the axis of extension and is connected to first air evacuation elements. The internal body is adjustably movable on command with respect to the annular portion along the axis of extension.

An apparatus for blow-molding plastic containers includes at least one blow-molding station that defines at least one molding cavity for forming plastic containers. The blow-molding station includes two lateral bodies and, for each forming cavity defined by the blow-molding station, a bottom. The bottom includes an external body of the bottom that defines an annular portion that extends around the axis of extension of the respective forming cavity, and an internal body that can be accommodated at least partially inside the annular portion, between the external lateral surface of the internal body and the internal surface of the annular portion there being at least one air evacuation opening that extends around the axis of extension and is connected to first air evacuation elements. The internal body is adjustably movable on command with respect to the annular portion along the axis of extension.

A fabric coated or impregnated with an elastomeric material may include a polyurethane dispersion layer combined with a sealant. The fabric may be applied in such a fashion so as to enable the elimination of solvent or fluid that is associated with the elastomer. The polyurethane dispersion layer generally comprises an elastomeric material dispersed or dissolved in a liquid medium, such as, but not limited to, water. At the same time, the integrity of the elastomeric composite which is formed from the dispersion and sealant layers may be maintained in order to minimize the presence of air voids and pockets. It has thus been realized that in doing so the performance of the self-sealing volume is dramatically improved. This method of construction usually may be accomplished without significantly adding to the weight or thickness of the volume and without affecting the outer dimension of the self-sealing volume.