B29C51/004

Composite Foam Article

A composite foam article is disclosed herein. The composite foam article comprises a polyurethane foam core presenting a first surface and a second surface facing opposite the first surface. A first skin is disposed on the first surface and a second skin is disposed on the second surface. The polyurethane foam core has a density of 15-80 kg/m.sup.3. The first and second skins comprise a plurality of fibers and a polymeric binder. The composite foam article has a weight per unit area of 500-1000 g/m.sup.2 and a strength of greater than 17 N at a post-compression thickness of greater than 2 mm when tested in according with SAE J949 at 23° C.

THERMOFORMING PROCESS FOR PATTERNED FABRIC SUBSTRATE
20220267947 · 2022-08-25 ·

Disclosed herein is a composite of a thermoformable fabric and an elastomer which together have been subjected to thermoformable moulding to provide a 3-dimensionally thermoformed fabric article in the form of a textile or in the form of the whole or part of a garment. The article presents an appearance that is substantially free of permanent wrinkles. Also disclosed herein is a process to make said article.

MOLDED ARTICLES MADE WITH CELLULOSE ESTER FIBERS
20220264961 · 2022-08-25 · ·

Thermoformed molded articles are made containing and from fabrics containing spandex and cellulose ester fibers. In the process for making the molded article, a fabric is layed up in a mold a thermoformed at a temperature not exceeding 195° C., and for a residence time sufficient to obtain a molded article that retains its shape upon release from the mold, said fabric comprising cellulose ester fibers. The three-dimensional molded articles can now be made containing sustainably derived fibers, e.g. cellulose ester fibers, that have good shape retention, comfort, and hand. Examples of such molded articles include support garments, such a brassiers.

PASSENGER SEATBACK ASSEMBLY WITH THERMOPLASTIC ELEMENTS

A thermoplastic seatback for a passenger seat includes a thermoplastic peripheral structural frame for attachment to a seat assembly and a thermoplastic diaphragm overmolded onto a forward face of the frame. An aircraft passenger seat and a method of constructing a passenger seatback is also disclosed.

Biomineralization promoting materials and methods of forming same
09808555 · 2017-11-07 · ·

Bone tissue biomimetic materials, biomimetic constructs that can be formed with the materials, and methods for forming the materials and constructs are described. The bone tissue biomimetic materials include electrospun nanofibers formed of polymers that are conjugated with peptides that include acidic amino acid residues. The materials can incorporate high levels of mineralization so as to provide mechanical strength and promote osteogenesis and/or osteoconductivity on/in the bone tissue biomimetic materials. The materials and constructs can be utilized in forming tissue engineered structures for in vitro and in vivo use. Macroscopic bone tissue biomimetic scaffolds formed from the materials can be seeded with osteogenic cells and utilized to develop bone graft materials that can exhibit strength and osteoconductivity similar to the native bone and that exhibit uniform distribution of nutrients in the scaffolds.

METHOD FOR MANUFACTURING A CELLULOSE PRODUCT BY A PRESSURE MOULDING APPARATUS, PRESSURE MOULDING APPARATUS AND CELLULOSE PRODUCT
20220227027 · 2022-07-21 ·

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of:

arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

STRUCTURAL FIBER COMPONENT FOR INJECTION MOLDING IN HEAD MOUNTED DISPLAYS
20210373344 · 2021-12-02 ·

A set of augmented reality (AR) or virtual reality (VR) glasses are disclosed. The glasses comprise a fiber reinforced structure. The fiber reinforced structure includes a continuous fiber component. The fiber reinforced structure also includes a thermoplastic material injection molded over the continuous fiber component, wherein the thermoplastic material surrounds the continuous fiber component. The glasses also comprise electronics that are coupled to the fiber reinforced structure, wherein the electronics are configured to facilitate presentment of imagery onto a lens of the glasses.

System and Method of Manufacturing Fiber Based Articles With Steam Molding
20220184874 · 2022-06-16 ·

In an example method, a NWM molding blank, including a non-woven material held in compression by a binder, is placed in a separable mold, and heated to a melting temperature of the binder. The molding blank expands, forming as an intermediate NWM object a NWM molded object with a 3D geometric form. The intermediate NWM object is cooled through a temperature band with an upper boundary and a lower boundary, and further cooled to a solidifying temperature of the binder. The upper boundary is above the solidifying temperature and the upper boundary is lower than the binder melting temperature. While in the temperature band, the mold is separated, rendering accessible an exposed surface of the intermediate NWM object. The object is then transported to a contoured forming surface of a forming base, by an actuatable arm having an end effector gripping the exposed surface via vacuum suction, lifting the object from the mold and placing the object on the contoured forming surface. Optionally, the end effector contact surface includes a final forming feature. The actuatable arm compresses the intermediate NWM object against the contoured forming surface, and the optional end effector final forming feature and continues compressing until cooling to the solidifying temperature.

TEXTILES AND ARTICLES, AND PROCESSES FOR MAKING THE SAME

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

FORMED SHEET MEMBRANE ELEMENT AND FILTRATION SYSTEM
20230256391 · 2023-08-17 ·

A piece of substrate material is formed under heat and pressure against a cavity into a shaped substrate sheet having one or more depressions. Two substrate sheets are bonded together to form a substrate wherein the one or more depressions form one or more interior channels. The substrate, if not formed with pre-coated substrate material, is coated with a dope and quenched to form a filtering membrane. A plurality of membranes may be placed side by side to form a bundle with permeating ends of the membrane, which are open to the one or more interior channels, separated by gaps or spacers. The bundle is connected to a header to produce a module. The module can be assembled into a cassette.