The present invention related to an apparatus and method for the manufacturing of beverage capsules. The apparatus can preheat the material used to form the beverage material during the manufacturing process. The material and apparatus are particularly suitable for use in producing single serve beverage capsules from biodegradable materials.

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine. Prior to cutting the continuously extruded strip-shape softened resin sheet (S) to the unit resin sheet (U) , the slits C.sub.1, C.sub.2, C.sub.3, C.sub.4 and C.sub.5 which promote the molding to the press molded part from the unit resin sheet (U) (improve an inflow property of the material) are formed by a cutter which is upwardly and downwardly driven by an air cylinder at a portion P.sub.3 in which the material therein is out of a range of the press molded products P.sub.1 and P.sub.2 obtained by press-molding the press molded product by using the press molding machine and becomes a scrap. The inflow property of the resin material for vertical walls and embossment portions when press-molding is improved and the defects of the product can be prevented.

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

A parison separation device (30) according to an embodiment includes a cutter (31) with a cutting edge (35), the cutting edge (35) extending in a one direction and facing upward, and a block (33), the cutter being attached to an upper part of the block (33), inclined surfaces (37) being formed on both sides of the block (33) in a thickness direction of the cutting edge (35), each of the inclined surfaces (37) including a component that is inclined increasingly downward as it gets closer to one direction side end, in which the parison separation device (30) is disposed on a discharging direction side of a discharging port of a parison and configured to cut the parison discharged from the discharging port.

A thermoforming device includes: an upper hot plate including a first heating surface configured to heat a sheet from above; a lower hot plate including a second heating surface configured to heat the sheet from below; and a substrate-supplying unit including a base configured to hold a molded substrate, and configured to attach the molded substrate to and detach the molded substrate from the base and to dispose the molded substrate at a molding position below the first heating surface with the sheet interposed therebetween, in which the upper hot plate and the lower hot plate are configured to heat the sheet simultaneously from an upper surface and a lower surface of the sheet, the lower hot plate is provided to be movable in a horizontal direction with respect to a position below the upper hot plate, and the thermoforming device die-molds or adheres, onto the molded substrate held by the base, the sheet softened by being heated by the upper hot plate and the lower hot plate.

A thermoforming device includes two conveying units, a heating unit, a heat treatment unit and a forming unit. The conveying units define a clamp space and are adapted to move a raw material in a conveying direction. The heating unit is disposed at one side of the clamp space along a first axis, and includes a plurality of heating subunits adapted for heating the raw material. The heat treatment unit abuts against the heating base, and includes a plurality of temperature control subunits adapted for adjusting the temperature of the raw material. The forming unit is disposed proximate to the heat treatment unit and is adapted for forming the shape of the raw material.

A thermoforming system has a composite plate, a loading area in which the plate is placed, a heating area in which the plate is heated, a pressing area in which the plate is formed, and at least one mold which is located in the pressing area that applies heat and pressure to the plate so that the plate is formed. The system also includes a thermoforming area which is formed by the loading area, heating area, and the pressing area and consists of at least two different surfaces located opposite each other. A rail system is located on at least one surface in the thermoforming area and allows the plate to be conveyed within the thermoforming area.

The present invention relates to a pouch curl prevention apparatus used in a pouch forming process, more particularly to a pouch curl prevention apparatus located at the rear of a pouch film forming apparatus. The pouch curl prevention apparatus includes an upper roller assembly including an upper roller unit having an upper roller and a lower roller assembly including a lower roller unit having a lower roller. The upper roller and the lower roller are located so as to face each other, and at least one of the upper roller and the lower roller is rotatable. The upper roller unit and the lower roller unit being arranged to receive a pouch film supplied from the pouch film forming apparatus therebetween.

The invention relates to an arrangement for supplying a semi-finished product to a thermoforming machine as a starting material for thermoforming. The arrangement has a deposition device on which cuttings of the starting material which are to be processed in succession can be provided, in each case in an at least partially automated manner, and a movable loading unit. This loading unit is set up for at least one of the cuttings to be received on the loading unit. The loading unit can be positioned to receive the cutting from the deposition device, and the loading unit can subsequently be positioned to deposit the cutting received from the deposition device in a working region of the thermoforming machine. The invention further relates to a thermoforming arrangement and to a method for supplying a semi-finished product to a thermoforming machine as a starting material for thermoforming.

An assembly for manufacturing containers by thermoforming, which includes a magazine of thermoplastic sheet-like blanks, a feeding station for feeding the blanks, a heating station for heating the blanks, and a station for thermoforming containers starting from the blanks. The feeding station includes a closed-loop path and at least two conveyor elements, which move, following each other, along the path between a loading position, in which the conveyor element faces the blank magazine, and an unloading position, in which the conveyor element faces the heating station. The heating station includes a heating carousel, wherein, in the active condition, the conveyor element in the unloading position moves with a substantially linear motion with a speed that is substantially equal to a peripheral speed of the heating carousel.