B29C63/0021

METHOD OF MANUFACTURING HIGH PRESSURE GAS TANK

A liner includes dome sections having outer surfaces along an uniform stress surface at both ends in an axial direction, and nozzles are mounted on the dome section by introducing nozzle flanges into pedestal sections of apexes of the dome sections. Then, ring-shaped caps having the same linear expansion coefficient as the liner and inner surfaces in a curved surface shape of outer surfaces of the dome sections and the nozzle flanges are mounted on boundary portions between the nozzle flanges and the pedestal sections. In forming a fiber layer after that, a helical winding layer is formed first by winding a fiber bundle disposed at the dome sections to cover the dome sections while including the nozzle flanges.

Laying head and apparatus and method for manufacturing a three-dimensional pre-form for a structural component from a fiber composite material
09782926 · 2017-10-10 · ·

A laying head for manufacturing a three-dimensional preform includes an inlet configured to feed in a plurality of dry rovings. A fiber conveying device simultaneously and mutually-independently conveys, in a fiber supplying direction, the rovings fed-in via the inlet. An outlet is arranged downstream of the fiber conveying device in the fiber supplying direction and simultaneously lays the plurality of rovings on a workpiece carrier to manufacture the three-dimensional preform. A fiber-cutting device is disposed downstream of the fiber conveying device and upstream of the outlet in the fiber supplying direction and cuts the rovings. A nozzle applies a medium onto the rovings. A slit-shaped through gap of the nozzle has a height is equal to the height of the dry rovings in the thickness direction plus a margin that is sufficiently small so as to cause the medium to be forcibly embedded into the dry rovings.

Thermoplastic composite in-situ melt processing method for composite overwrapped tools
11738522 · 2023-08-29 · ·

An in-situ melt processing method for forming a fiber thermoplastic resin composite overwrapped workpiece, such as a composite overwrapped pressure vessel. Carbon fiber, or other types of fiber, are combined with a thermoplastic resin system. The selected fiber tow and the resin are prepared for impregnation of the tow by the resin. The resin is melted; and, carbon fiber is impregnated with the melted resin at the filament winding machine delivery head. The molten state of the composite is maintained and is applied, in the molten state, to the heated surface of a workpiece. The portion of the surface being wrapped is heated to the melting point of the thermoplastic resin so that the molten composite more efficiently adheres to the heated surface of the workpiece and so that the uppermost layer of fiber resin composite is molten when overwrapped resulting in better adherence of successive layers to one another.

CONSTRUCTION OF TUBULAR ASSEMBLIES

A method and apparatus for constructing a tubular assembly 40 comprising an inner portion (24) and a further portion (23) surrounding the inner portion. The inner portion (24) comprises reinforcement (37) and the further portion (23) being formed from a strip (50) of material comprising two opposed longitudinal marginal side portions (53). The apparatus comprises an assembly station (220) comprising a wall (253). The apparatus comprises means for advancing the inner portion (21) along a first path (231) extending passed the wall (253), and means for advancing the strip (50) along a second path (232) and causing the strip to encircle the wall (253) and thereby wrap about and surround the inner portion (21). The apparatus further comprises means (321) for introducing resinous binder into the reinforcement (37) as the strip (50) is being wrapped about the inner portion (21).

METHOD OF LINING A PIPELINE WITH A DELAYED CURING RESIN COMPOSITION
20220135733 · 2022-05-05 ·

A resin composition and method for installing a pipe liner that allows the liner to be fully wet out with a resin and activator and stored for a period of up to six months prior to installation and curing. A method of lining a pipe with a delayed curing resin composition is also provided that includes fully wetting out a liner with a blended two part epoxy composition such that the liner can be transported in a wet out fashion, placed in a pipe to be lined and repositioned as needed without concern for the resin composition to begin curing.

DEVICE AND METHOD FOR PREPARATION OF A COMPOSITE FOR ON-SITE PIPELINE REINFORCEMENT
20220016806 · 2022-01-20 ·

A device for preparation of composite for on-site pipeline reinforcement includes: a temperature control stirring unit, an infiltration unit, and a vacuum unit communicated in sequence, the infiltration unit includes a spindle, reinforced fiber cloth, a flow-guiding net, and a vacuum bag film sleeved outside them, the spindle is stopped by two baffles, an adhesive feeding joint and an adhesive discharging joint are disposed at two ends of the spindle, respectively, the adhesive feeding joint and the adhesive discharging joint each includes an inner joint and an outer joint, sealing discs disposed at a junction between the inner joint and the outer joint, an outer wall of the inner joint and an outer side of the baffle are covered by a flow-leading net, and the flow-guiding net covered on the outer side of the baffle extends from an edge of the baffle into the adhesive storing compartment of the baffle.

Device and method for preparation of a composite for on-site pipeline reinforcement

A device for preparation of a composite for on-site pipeline reinforcement includes: a temperature control stirring unit, an infiltration unit, and a vacuum unit, which are communicated in sequence, the infiltration unit includes a spindle, reinforced fiber cloth, a flow-guiding net, and a vacuum bag film sleeved outside the spindle, the reinforced fiber cloth and the flow-guiding net, the spindle is stopped by two baffles, an adhesive feeding joint and an adhesive discharging joint are disposed at two ends of the spindle, respectively, each of the adhesive feeding joint and the adhesive discharging joint includes an inner joint and an outer joint, an outer wall of the inner joint and an outer side of the baffle are covered by a flow-leading net, and the flow-guiding net covered on the outer side of the baffle extends from an edge of the baffle into the adhesive storing compartment of the baffle.

Construction of tubular assemblies

A method and apparatus for constructing a tubular assembly 40 comprising an inner portion (24) and a further portion (23) surrounding the inner portion. The inner portion (24) comprises reinforcement (37) and the further portion (23) being formed from a strip (50) of material comprising two opposed longitudinal marginal side portions (53). The apparatus comprises an assembly station (220) comprising a wall (253). The apparatus comprises means for advancing the inner portion (21) along a first path (231) extending passed the wall (253), and means for advancing the strip (50) along a second path (232) and causing the strip to encircle the wall (253) and thereby wrap about and surround the inner portion (21). The apparatus further comprises means (321) for introducing resinous binder into the reinforcement (37) as the strip (50) is being wrapped about the inner portion (21).

Method and apparatus for making a composite pipe

A method of making a composite pipe has the steps of (a) providing one or more sources of composite tape, the composite tape being formed of reinforcing fibres embedded in a thermoplastic matrix; (b) helically winding the composite tape(s) around a cylinder under the application of heat to form a pipe comprising fused, concentric layers of adjacently positioned, helically-wound composite tape; (c) scanning a region where edges of wound composite tape are expected to be, to generate scanning information; (d) controlling the gap between further adjacent windings by (1) using the scanning information to determine wound composite tape edge position(s), and (2) using the determined wound composite tape edge position(s) to adjust the winding process during winding; (e) repeating steps (c) and (d). The invention also relates to a corresponding apparatus for making a composite pipe.

Heat curable composite textile
11806920 · 2023-11-07 · ·

A heat curable, circular knitted fabric includes reinforcing and meltable resin fibers that can be cured to form a more rigid material form. In one embodiment, the fabric includes a core spun yarn, wherein the core may be made from glass, carbon, basalt, aramid or metal. The wrap surrounding the core may include resin type fibers such as Poly(p-phenylene sulfide) PPS, Polyetherimide (PEI), Polyether ether ketone (PEEK), Polysulfone (PES), Polyphthalamide (PPA), nylon, polyester, or polypropylene.