An example apparatus includes a cap to seal a printhead in a printhead assembly, where the cap includes a priming port and a venting port. A vent connected to the venting port is sealed by a cam controlled vent-arm while a vacuum pump connected to the priming port applies a vacuum to prime the printhead. The vent is unsealed by the cam controlled vent-arm and the vacuum pump clears ink from the priming cap.

An example apparatus includes a cap to seal a printhead in a printhead assembly, where the cap includes a priming port and a venting port. A vent connected to the venting port is sealed by a cam controlled vent-arm while a vacuum pump connected to the priming port applies a vacuum to prime the printhead. The vent is unsealed by the cam controlled vent-arm and the vacuum pump clears ink from the priming cap.

Methods and systems for fabricating a component by consolidating a first portion of a particulate include a louvered particulate containment wall positioned around the component and a second portion of the particulate. At least one louver is coupled to the particulate containment wall adjacent at least one opening in the particulate containment wall. The particulate containment wall is positionable between a first position in which the louver prevents the second portion of the particulate from flowing through the passage and a second position in which the second portion of the particulate is able to flow through the passage. The methods include switching the particulate containment wall from the first position to the second position and allowing the second portion of the particulate to flow out of the interior space through the at least one opening.

Methods and systems for fabricating a component by consolidating a first portion of a particulate include a louvered particulate containment wall positioned around the component and a second portion of the particulate. At least one louver is coupled to the particulate containment wall adjacent at least one opening in the particulate containment wall. The particulate containment wall is positionable between a first position in which the louver prevents the second portion of the particulate from flowing through the passage and a second position in which the second portion of the particulate is able to flow through the passage. The methods include switching the particulate containment wall from the first position to the second position and allowing the second portion of the particulate to flow out of the interior space through the at least one opening.

Improved gas flow systems and methods for use with powder bed-based laser additive manufacturing chambers are described. The disclosed gas flow configurations and associated build chamber designs enhance the removability of laser melting emissions. In accordance with various configurations, the clear rate of generated-spatter contamination is improved by employing system designs in which the gas flow outlet is lowered toward the substrate, the gas flow inlet channel length is increased, uniform gas flow is enabled using multi-channeled pumps, and/or one or more supplementary gas inlet flows are introduced to the chamber design.

Improved gas flow systems and methods for use with powder bed-based laser additive manufacturing chambers are described. The disclosed gas flow configurations and associated build chamber designs enhance the removability of laser melting emissions. In accordance with various configurations, the clear rate of generated-spatter contamination is improved by employing system designs in which the gas flow outlet is lowered toward the substrate, the gas flow inlet channel length is increased, uniform gas flow is enabled using multi-channeled pumps, and/or one or more supplementary gas inlet flows are introduced to the chamber design.

An additive manufacturing obstacle part can comprise a base structure comprising at least one external obstacle, and at least one internal obstacle that is formed at least partially within the base structure. The at least one internal obstacle can comprise an elongated internal obstacle extending through the base structure between an inlet and an outlet formed in the base structure. The elongated internal obstacle can comprise at least one wall extending along a nonlinear path. The non-linear path can hinder travel of excess material from an additive manufacturing process along a linear path between the inlet and outlet. This can help a designer to assess an additive manufacturers ability to cleanly produce an internal feature to specifications while removing excess material resulting from the additive manufacturing process.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part is disclosed. The apparatus may include a chamber, a support surface within the chamber, one or more nozzles within the chamber, a tank positioned below the nozzles, and a vision system. The vision system includes one or more cameras and other imagery obtaining sensors located in the chamber. The cameras and sensors obtain imagery of the additively manufactured part as it is being sprayed to finish the part. The imagery is displayed on a display panel located outside the apparatus or stored for later playback.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part is disclosed. The apparatus may include a chamber, a support surface within the chamber, one or more nozzles within the chamber, a tank positioned below the nozzles, and a vision system. The vision system includes one or more cameras and other imagery obtaining sensors located in the chamber. The cameras and sensors obtain imagery of the additively manufactured part as it is being sprayed to finish the part. The imagery is displayed on a display panel located outside the apparatus or stored for later playback.

A method of manufacturing a cold plate includes forming a fluid circuit on a build surface in a layer-by-layer fashion from a build material. The fluid circuit includes a plurality of peripheral walls, each of the plurality of peripheral walls at least partially defining a primary channel, a longitudinally one of the peripheral walls being formed to include apertures configured to permit excess build material to pass therethrough. A central wall of the fluid circuit at least partially defines the primary channel and a plurality of secondary channels fluidly connected to the primary channel. The method further includes removing excess build material through the apertures.