A sonotrode and anvil are adapted for ultrasonic welding of work pieces, to produce a narrower weld region that exhibits greater durability, permitting use of less material per package. The horn-to-anvil contact is through a plurality of energy directors arranged into a three-dimensional grid pattern to be capable of distributed vibration-transmissive contact. The energy directors include a series of plateau surfaces regularly spaced apart in a first direction, and in a second direction that is orthogonal to the first direction, to form the grid pattern. The energy directors of the horn are configured to interlock with the energy directors of the anvil. The rectangular-shaped plateaus are spaced apart by angled side-surfaces that form valleys. A stepped transition to a corresponding region of reduced height for the energy directors of the sonotrode and anvil may form a cosmetic seal region with a lesser integrity, in addition to the main barrier seal.

An ultrasonic sealing anvil is provided which is capable of applying an optimal pressure to an overlap part in the absence of misalignment between the overlap part and the anvil, and preventing application of an excessive pressure in the occurrence of misalignment. An ultrasonic sealing anvil is configured to seal a tubular material having an overlap part extending in one direction, in a sealing direction crossing the overlap part. The anvil is provided with a step that can be abutted with the overlap part R, and a pair of grooves arranged sandwiching the step in the sealing direction.

An ultrasonic sealing apparatus which allows for easy maintenance of a horn and high cooling efficiency of the horn is provided. The ultrasonic sealing apparatus includes a horn that abuts on a cylindrical material and applies vibration thereto, and a horn cover which includes a small frames that cover a lateral surface of the horn and have slits through which a space in which the horn is enclosed communicates with outside, the horn cover being removably attached independently from the horn.

An ultrasonic sealing apparatus for paper packages achieves more stable ultrasonic sealing by cooling the horn during ultrasonic sealing which would otherwise be unstable due to heat imparted to a horn by continuous sealing. An end portion of a horn of a casing that includes the horn and a converter, or the horn, a booster and the converter is cooled by supplying air to a frame portion exposed toward an anvil side.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

Methods and apparatus are described for improving fit checking at the bonding interface of a first component, such as a fan blade (1), and a second component, such as an edge guard (2) for the fan blade (1), to be bonded by adhesive. A bondline thickness profile over the area of the bonding interface is determined by interposing a compressible, flexible sensor layer between the components before they are bonded. The sensor layer contains an array of piezoelectric elements which indicate local bondline thickness by signalling pressure due to compression of the layer. The bondline thickness profile can be processed by a programmed control processor to produce an adhesive application schedule prescribing the shapes of pieces of adhesive film which, when applied over the bonding interface, will build up an adhesive layer corresponding in thickness to the bondline thickness. The sensor layer can be prepared as a kit of shaped panels or as a contoured preform (55) matching the form of the bonding interface.

A method for producing a cup from a flat segment and a pot-like base, including the steps of winding the flat segment onto a winding mandrel, so that there is an overlap in the region of the side edges of the segment, connecting the sections, which adjoin the side edges, in the region of the overlap, so that a conical sleeve is produced, inserting the pot-like base into the conical sleeve, and connecting a circumferential wall of the pot-like base in a substantially liquid-tight manner to an inner face of the sleeve.

A sonotrode that includes a sealing face; a front quarter wavelength region adjacent to the sealing face, wherein the front quarter wavelength region has been modified to increase the gain of the sonotrode; and a rear quarter wavelength region adjacent to the front quarter wavelength region, wherein the rear quarter wavelength region has been modified to create a non-uniform amplitude profile across the length of the sealing face of the sonotrode.

An ultrasonic module for use in package sealing systems that includes a moveable front jaw; an elognated sonotrode disposed within the front jaw, wherein the sonotrode includes an elongated sealing face, and wherein the width of the sealing face is at least 12 inches (30.48 cm); a moveable rear jaw; and an anvil mounted on the rear jaw opposite the sonotrode, wherein the anvil mechanically cooperates with the sonotrode to seal a package.

The invention relates to a method for producing a transverse sealing seam in a tubular bag (6) having a longitudinal sealing seam (5), wherein the tubular bag (6) is passed through between a sonotrode (1) and an anvil (2) and, in order to produce the transverse sealing seam, the sonotrode (1) and the anvil (2) are moved toward each other so that a welding force is applied to the tubular bag (6). In order to provide a method and transverse sealing device with which the stated disadvantages can be overcome at least reduced, the longitudinal sealing seam (5) is moved through a gap (8, 7) formed in the sonotrode (1) or the counter tool (2) at least during the application of the welding force.