B29C70/882

LAMINATE STRUCTURE
20230030800 · 2023-02-02 ·

A laminate structure is disclosed including a fibre laminate impregnated with a laminate matrix material, and a veil of carbon nanotubes impregnated with a veil matrix material. The laminate matrix material and the veil matrix material doped with carbon particles. The veil provides lightning strike protection. The structure is manufactured by co-curing the laminate matrix material and the veil matrix material to bond the veil of carbon nanotubes to the fibre laminate.

COMPOSITE MATERIAL CAPABLE OF MEASURING BENDING DEFORMATION, SPRING INCLUDING THE SAME, AND MANUFACTURING METHOD THEREOF

Provided is a composite material capable of measuring bending deformation, the composite material including: a first conductive composite body that is bendable; a dielectric body that is bendable and compressible; and a second conductive composite body that is bendable, wherein the first conductive composite body and the second conductive composite body are respectively stacked on both surfaces of the dielectric body, and heights of the first conductive composite body and the second conductive composite body from the dielectric body are different from each other.

Manufacturing method and tool for carbon parts

A method of manufacturing a product including at least two carbon parts including the step of: manufacturing a first carbon part, manufacturing at least a second carbon part, providing on a surface of one of the first carbon part or second carbon part a plurality of protrusions including a carbon resin, joining together the first carbon part and the second carbon part in such a way that the plurality of protrusions is interposed between the first carbon part and second carbon part for providing physical and electrical connection is provided.

Multilayer radar-absorbing laminate for aircraft made of polymer matrix composite material with graphene nanoplatelets, and method of manufacturing same

A multilayer radar-absorbing laminate includes three juxtaposed blocks. A first electrically conductive block is arranged toward the inside of the aircraft in use. A second electromagnetic intermediate absorber block has a layer of electrically non-conductive fiber sheets is permeated by graphene-based nanoplatelets to achieve a periodic and electromagnetically subresonant layer, the conductive layers containing graphene nanoplatelets alternating with non-conductive layers. A third block of electrically non-conductive material is arranged towards the outside and forms part of the outer surface of the aircraft. The second block is produced by depositing on the fiber sheets a suspension of graphene nanoplatelets in a polymeric mixture, with controlled penetration of the graphene nanoplatelets into the fiber sheets. A plurality of dry fiber sheets sprayed with the suspension of graphene nanoplatelets is superimposed. An unpolymerized thermosetting synthetic resin is infused into a lay-up made of the first, second and third blocks. Afterwards, the thermosetting resin is polymerized.

COMPOSITE PARTS WITH IMPROVED MODULUS

A high modulus composite part is disclosed comprising a polymer resin; and a plurality of high-performance unidirectional glass fibers. The high-performance unidirectional glass fibers have an elastic modulus of at least 89 GPa and a tensile strength of at least 4,000 MPa, according to ASTM D2343-09. The composite part comprises a fiber weight fraction (FWF) of no more than 88% and an elastic modulus of at least 60 GPa, according to ASTM D7205.

Structural arrangement with a fiber reinforced polymer component and a cold gas sprayed electrically conductive layer
11629411 · 2023-04-18 · ·

A structural arrangement comprising a fiber reinforced polymer component, a cold gas spraying electrically conductive layer, and a polyether sulfone foil arranged on the fiber reinforced polymer component, at least in a region between the fiber reinforced polymer component and the cold gas sprayed electrically conductive layer.

Printed multifunctional skin for aerodynamic structures, and associated systems and methods
11654613 · 2023-05-23 · ·

Systems and methods for printed multifunctional skin are disclosed herein. In one embodiment, a method of manufacturing a smart device includes providing a structure, placing a sensor over an outer surface of the structure, and placing conductive traces over the outer surface of the structure. The conductive traces electrically connect the sensor to electronics.

Additive manufactured resistivity

Some examples include an additive manufacturing build object including an electrical component and a build object body. The electrical component having a varying electrical resistivity within a resistivity range of 109 ohms per square to 105 ohms per square, the resistivity range obtained by an application and fusing of a fusing component of a printing agent and build material, the printing agent applied to the build material at a predetermined saturation dosage range corresponding to the resistivity range. The build object body having a second electrical resistivity obtained by an application and fusing of the fusing component of the printing agent and the build material, the printing agent applied at a dosage below the predetermined saturation dosage range, the build object body being electrically non-conductive.

Method for manufacturing an electronic or electrical system

The present invention relates to a method for manufacturing an electronic or electrical system, the method comprising the layer-free production of at least one physical structure (101, 102) which is designed to guide electromagnetic waves, using at least one additively operating apparatus, wherein the layer-free production of the spatial, layer-free structure comprises the simultaneous or sequential application and/or removal of one or more materials in the spatial arrangement, as a result of which the electronic or electrical system is partially or completely formed. The invention further relates to a system which is manufactured in accordance with the method.

Lightweight electronic device for automotive applications and method
09854683 · 2017-12-26 · ·

A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The major components and subassemblies self-interconnect by integral guide and connection features effecting “slide lock” and “snap lock” self-interconnection. The major components and subassemblies self-ground by establishing an interference fit with exposed, resilient, embossed portions of wire mesh.