A flame-retardant three-dimension-molded object and a manufacturing method thereof are disclosed. The manufacturing method includes steps of: (a) providing a molded body including plural first pores and plural second pores, wherein the plural first pores communicate inward from an outer surface of the molded body, the first pores and the second pores are partially connected to each other, and a first average pore width of the first pores is greater than a second average pore width of the second pores; (b) immersing the molded body in a flame-retardant solution composed of a flame retardant and a solvent for an immersion time under a negative pressure, so that the flame-retardant solution is introduced into the plural first pores and the plural of second pores; and (c) removing the solvent contained in the plurality of first pores and the plurality of second pores, so as to obtain the flame-retardant three-dimensional-molded object.

Low waste methods for three-dimensional printing techniques are provided. A method includes performing a preceding additive infusion process including: solubilizing an additive into a medium in a supercritical fluid state; contacting a preceding material with the medium to infuse a portion of the additive into the preceding material to form a preceding additive-infused material; and separating remaining additive from the medium. Further, the method includes performing at least one succeeding additive infusion process including: solubilizing the remaining additive and, optionally, additional additive, into the medium in a supercritical fluid state; and contacting a succeeding material with the medium to infuse at least a portion of the remaining and additional additive into the succeeding material to form a succeeding additive-infused material, wherein the medium from the preceding additive infusion process is reused in the at least one succeeding additive infusion process.

Methods for forming a function-infused feed material for a three-dimensional printing technique, methods for manufacturing an additive-infused three-dimensional printed object, and vehicles including additive manufactured components are provided. An exemplary method for forming a function-infused feed material for a three-dimensional printing technique includes solubilizing a functional additive into a medium. Further, the method includes contacting a three-dimensional printing feed material with the medium to infuse the functional additive into the three-dimensional printing feed material to form the function-infused feed material.

The present invention refers to a method for polishing polyamide objects obtained by additive manufacturing or 3D printing techniques, which comprises immersion of the polyamide object in a mixture of formic acid and dichloromethane at room temperature for a period of time comprised between 5 seconds and 6 minutes. This method allows effectively elimination or reduction of the roughness of the polyamide objects obtained by additive manufacturing or 3D printing techniques, for example, obtained by techniques such as the Selective Laser Sintering (SLS) with a simple procedure which does not require neither high temperatures nor extended treatment times. The present invention also refers to the object obtainable according to such method.

Provided herein are methods of forming a three-dimensional object, which may be carried out by: (a) forming a three-dimensional intermediate by polymerization of a polymerizable liquid in an additive manufacturing process, the polymerizable liquid comprising a light polymerizable component; then (b) contacting at least a portion of the three-dimensional intermediate to a penetrant fluid, the penetrant fluid carrying a solidifiable component, the contacting step carried out under conditions in which the solidifiable component penetrates into the three-dimensional intermediate; (c) optionally but preferably separating the three-dimensional intermediate from the penetrant fluid; and then (d) solidifying and/or curing the solidifiable component in the three-dimensional intermediate to form the three-dimensional object.Provided herein are methods of forming a three-dimensional object, which may be carried out by: (a) forming a three-dimensional intermediate by polymerization of a polymerizable liquid in an additive manufacturing process, the polymerizable liquid comprising a light polymerizable component; then (b) contacting at least a portion of the three-dimensional intermediate to a penetrant fluid, the penetrant fluid carrying a solidifiable component, the contacting step carried out under conditions in which the solidifiable component penetrates into the three-dimensional intermediate; (c) optionally but preferably separating the three-dimensional intermediate from the penetrant fluid; and then (d) solidifying and/or curing the solidifiable component in the three-dimensional intermediate to form the three-dimensional object.

Methods for forming a function-infused feed material for a three-dimensional printing technique, methods for manufacturing an additive-infused three-dimensional printed object, and vehicles including additive manufactured components are provided. An exemplary method for forming a function-infused feed material for a three-dimensional printing technique includes solubilizing a functional additive into a medium. Further, the method includes contacting a three-dimensional printing feed material with the medium to infuse the functional additive into the three-dimensional printing feed material to form the function-infused feed material.

This invention relates to a treatment process for a material chosen from among a polyamide, a polyester and a poly(meth)acrylate.

According to the invention, this process comprises a step in which contact is made between this material and a polar organic solvent in a supercritical fluid.

This invention also relates to a process for manufacturing a part from a material chosen from among a polyamide, a polyester and a poly(meth)acrylate in a divided form.

Finally, the invention relates to use of the material treated by the treatment process and to use of the part manufactured by the manufacturing process in the low voltage, medium voltage or high voltage electrical industry.

Provided is a method of making a coated object, which may include stereolithographically producing a green intermediate object from a dual cure polymerizable resin, the intermediate object containing uncured polymerizable material therein; then, optionally cleaning the green object; then, in any order: coating at least one surface portion of the object with a particulate material; and heating the object sufficiently to further cure the object; the coating and/or heating steps carried out under conditions in which uncured polymerizable material sweats (or exudes) to the surface of said object, and wherein the uncured polymerizable material contacts the particulate material, polymerizes, and bonds the particulate material to the surface of the object during the coating and/or heating steps. Also provided is a coated object produced by the method.

The present invention provides a method for preparing an ultra high molecular weight polyethylene (UHMWPE) composite material including the following steps: providing a substrate material having medical grade ultra high molecular weight polyethylene powders, drying the substrate material to obtain fully dried UHMWPE powders, and pressing the fully dried UHMWPE powders to form a UHMWPE board; immersing the UHMWPE board into a graphene oxide solution and performing an ultrasonic induction by an ultrasonic processor such that the graphene oxide solution infiltrates into the UHMWPE substrate to obtain an ultra high molecular weight polyethylene composite material with excellent biocompatibility and tribological properties. The graphene oxide can be adsorbed and evenly spread on the surface of UHMWPE substrate by ultrasonic induction to form a lurbricating film which can effectively reduce wear.

Provided is a method of making a coated object, which may include stereolithographically producing a green intermediate object from a dual cure polymerizable resin, the intermediate object containing uncured polymerizable material therein; then, optionally cleaning the green object; then, in any order: coating at least one surface portion of the object with a particulate material; and heating the object sufficiently to further cure the object; the coating and/or heating steps carried out under conditions in which uncured polymerizable material sweats (or exudes) to the surface of said object, and wherein the uncured polymerizable material contacts the particulate material, polymerizes, and bonds the particulate material to the surface of the object during the coating and/or heating steps. Also provided is a coated object produced by the method.