A method for dispensing temperature-automotive body sealant includes providing a dispensing system having a pump operable to pump the sealant and a manifold receiving the sealant and operable to temperature-adjust the sealant has an elongated central body and elongated passages extending from the first end to the second end. First and second end caps are detachably connected to ends of the central body. A thermal unit is in thermal communication with the elongated central body and operable to heat or cool the elongated central body. A dispenser is in fluid communication with the manifold and operable to dispense the temperature-adjusted sealant. Sealant is pumped through the manifold and heated or cooled so as to provide a temperature-adjusted sealant. The temperature-adjusted sealant is dispensed from the dispenser.

A pressure tool for rotor blade repair including a mobile support system including a support surface, a first bladder support assembly including a first inflatable bladder fixedly mounted to the support surface, a second bladder support assembly including a second inflatable bladder pivotally mounted relative to the support surface, and an activation mechanism operatively coupled to the second bladder support assembly. The activation mechanism is operable to selectively shift the second bladder support assembly relative to the first bladder support assembly. A fluid delivery system is operable to direct a fluid into each of the first inflatable bladder and the second inflatable bladder.

A pressure tool for rotor blade repair including a mobile support system including a support surface, a first bladder support assembly including a first inflatable bladder fixedly mounted to the support surface, a second bladder support assembly including a second inflatable bladder pivotally mounted relative to the support surface, and an activation mechanism operatively coupled to the second bladder support assembly. The activation mechanism is operable to selectively shift the second bladder support assembly relative to the first bladder support assembly. A fluid delivery system is operable to direct a fluid into each of the first inflatable bladder and the second inflatable bladder.

Systems and methods for attaching to a surface and applying a calibrated load are described. An example system for attaching to a surface and applying a calibrated load includes a suction cup to attach to an attachment surface and a rocker arm to apply a load to a working surface. The rocker arm is coupled to the suction cup and comprises a portion extending over the suction cup to apply pressure over the suction cup. The system also includes a force scale coupled to the rocker arm to provide an indication of an amount of the load applied to the working surface by the rocker arm.

A first thermoplastic component and a second thermoplastic component including a first joint portion and a second joint portion, respectively, are provided. A least a portion of a surface area of each of the first and second joint portions include a respective first and second mating surface. The first and second mating surfaces of the respective first and second joint portions are positioned in contact with one another. The first and second joint portions are fusion joined. Fusion joining the first and second joint portions forms a fused unitary portion of the first and second thermoplastic components.

Disclosed herein is a method of repairing surface damage in an exterior surface of a hollow bladder, made of a cured elastomer. The method comprises placing first strips, made of an uncured elastomer, at least partially within the surface damage in the exterior surface of the hollow bladder in a side-by-side arrangement. The method also comprises sealing the surface damage, the first strips, and a portion of the exterior surface surrounding the surface damage in a vacuum bag. The method further comprises reducing pressure within the vacuum bag relative to outside the vacuum bag. The method additionally comprises while the pressure within the vacuum bag is reduced, heating the first strips from within the vacuum bag to cure the first strips.

To reduce the processing time in the case of repairing of excessively countersunk bolt openings or surface damage in fiber composite workpieces, it is proposed to countersink the corresponding surface spot to produce a contact surface and a depression for a fiber composite insert body. The fiber composite insert body is placed onto the contact surface and is fixed on the fiber composite workpiece in the depression. In the case of an excessively countersunk bolt opening, a new bolt opening is drilled into the fiber composite insert body, which new bolt opening is subsequently countersunk to the correct countersunk bore depth. In the case of the method, a three-legged application tool can be used which positions and orients the fiber composite insert body correctly and presses it onto the fiber composite workpiece during the curing of the adhesive.

To reduce the processing time in the case of repairing of excessively countersunk bolt openings or surface damage in fiber composite workpieces, it is proposed to countersink the corresponding surface spot to produce a contact surface and a depression for a fiber composite insert body. The fiber composite insert body is placed onto the contact surface and is fixed on the fiber composite workpiece in the depression. In the case of an excessively countersunk bolt opening, a new bolt opening is drilled into the fiber composite insert body, which new bolt opening is subsequently countersunk to the correct countersunk bore depth. In the case of the method, a three-legged application tool can be used which positions and orients the fiber composite insert body correctly and presses it onto the fiber composite workpiece during the curing of the adhesive.

A repair apparatus is configured to repair a hole in a curved wall portion of a material guide. The repair apparatus includes a patch body that can conform to the shape of the curved wall portion and a retainer that non-destructively holds the patch body in place on the wall portion over the hole. In certain embodiments, the retainers are magnets or straps. The patch body can be flexible so that it can be adjusted to conform to the shape of curved wall portions of various sizes and curvatures. The patch body can include a wear-resistant inner surface. In some embodiments, the patch body includes an outer shell and a wear-resistant inner liner connected to the shell. The liner can have one side that is unattached to the shell.

A repair apparatus is configured to repair a hole in a curved wall portion of a material guide. The repair apparatus includes a patch body that can conform to the shape of the curved wall portion and a retainer that non-destructively holds the patch body in place on the wall portion over the hole. In certain embodiments, the retainers are magnets or straps. The patch body can be flexible so that it can be adjusted to conform to the shape of curved wall portions of various sizes and curvatures. The patch body can include a wear-resistant inner surface. In some embodiments, the patch body includes an outer shell and a wear-resistant inner liner connected to the shell. The liner can have one side that is unattached to the shell.