In building tyres, an intermediate portion of a carcass structure is built at a time on a respective forming drum within an intermediate forming line. The forming drum with the intermediate portion of the carcass structure is made available at a first transfer location. The intermediate portion of the carcass structure is completed through n completion locations with n≥1 and then transferred for the subsequent assembling with a crown structure to a second transfer location. At an operating moment in which the first transfer location is occupied by a forming drum coming from the intermediate forming line or intended for the intermediate forming line, from one to n locations selected from the n completion locations and the second transfer location are occupied by respective forming drums.

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The green tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tyre is engaged by means of a transfer member (31) while the tyre itself is mechanically restrained so as to maintain at least partly said cross-sectional convex profile in the radially outer direction.

A post-cure inflation machine for processing a tire may include a tire holder shaft. The tire holder shaft may include a chuck to secure the tire to the tire holder shaft. A hollow passage may be defined in the tire holder shaft. A spray nozzle may be connected to a spray shaft that is telescopically disposed in the hollow passage of the tire holder shaft. The spray nozzle may extend to spray an air barrier material onto the tire.

A device and a method for feeding a sheet material are provided. A conveying machine is disposed above a holding machine. A sensor detects a lateral position of a rubber sheet fed from the holding machine. At a position between a grip position below the conveying machine and a release position at an upstream side in a conveying direction above the conveying machine, a leading edge of the rubber sheet is gripped by a gripping machine. The gripping machine is revolved and moved to the release position using, as a revolution center, a position in a vertical direction midway between the grip position and the release position. The leading edge being released is pressed against a placement surface of the conveying machine by a pressing portion. The rubber sheet is placed on the placement surface and conveyed to a downstream side in the conveying direction by the conveying machine.

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The built tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tire is engaged by means of a transfer member (31) comprising a gripping device (30) which holds it hanging and loads it into a vulcanisation mould (101) by axially positioning an axial centreline plane (M) of the green tyre at an axial reference (51) arranged at a predetermined height along a reference axis (K) of a central body (103) of the vulcanisation mould (101).

A tire comprises an inner surface defining and facing an inner hollow space, an outer surface pointing away from the inner hollow space. A method of processing the tire comprises identifying the position of a first feature on the outer surface and cleaning a surface portion of the inner surface of the tire, wherein the surface portion has a first predetermined position relative to the position of the first feature on the outer surface. A separate element is attached with its attachment surface to the surface portion, wherein a ratio of a size of the surface portion over a corresponding size of the attachment surface is smaller than 10.

A device and a method for feeding a sheet material are provided. A conveying machine is disposed above a holding machine. A sensor detects a lateral position of a rubber sheet fed from the holding machine. At a position between a grip position below the conveying machine and a release position at an upstream side in a conveying direction above the conveying machine, a leading edge of the rubber sheet is gripped by a gripping machine. The gripping machine is revolved and moved to the release position using, as a revolution center, a position in a vertical direction midway between the grip position and the release position. The leading edge being released is pressed against a placement surface of the conveying machine by a pressing portion. The rubber sheet is placed on the placement surface and conveyed to a downstream side in the conveying direction by the conveying machine.

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The built tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tyre is engaged by means of a transfer member (31) comprising a gripping device (30) which retains it at the radially outer surface (2b) so as to maintain said cross-sectional convex profile in a radially outer direction.

A device for loading at least one carcass drum with tire components for green tires, a tire-building machine and a method for producing green tires. The device for loading the at least one carcass drum with tire components includes a placing device, which can move linearly in the horizontal direction, for delivering material components to a carcass drum, wherein the at least one placing device can be moved vertically so that a vertical movement in addition to or alternatively to the horizontal movement is facilitated and, in this way, the ply server is designed to be self-opening.

A green tyre (2) for bicycles is built, comprising at least one carcass ply (4) having axially opposite end flaps (4a) engaged with respective bead cores (5) and a tread band (6) applied in a radially outer position around said at least one carcass ply (4). The built tyre (2) removed from the building drum, is profiled so as to translate the tread band (6) in a radially outer direction with respect to the bead cores (5), so as to impart a cross-sectional convex profile to the tyre (2) in a radially outer direction. The profiled tire is engaged by means of a transfer member (31) comprising a gripping device (30) which holds it hanging and loads it into a vulcanisation mould (101) by axially positioning an axial centreline plane (M) of the green tyre at an axial reference (51) arranged at a predetermined height along a reference axis (K) of a central body (103) of the vulcanisation mould (101).