B29D99/0028

ANTI-ICING/DE-ICING HONEYCOMB CORE COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING SAME

An anti-icing honeycomb core composite manufactured by forming an electromagnetic wave absorption layer by using dielectric fiber, molding the electromagnetic wave absorption layer into a honeycomb core structure by using a molded part including a first base, a second base, and an inner block, hardening the honeycomb core structure, and removing the molded part. The molding step includes first stacking, on the first base including a plurality of grooves in which the inner blocks each having a hexagonal column shape are able to be seated, a plurality of the inner blocks and a plurality of the electromagnetic wave absorption layers as the honeycomb core structure so that the electromagnetic wave absorption layer is disposed between the plurality of inner blocks, and second stacking covering the inner blocks and the electromagnetic wave absorption layers stacked on the first base with the second base having the same shape as the first base.

REINFORCING STRUCTURE FOR A WIND TURBINE BLADE
20230016436 · 2023-01-19 ·

The present invention relates to a reinforcing structure, such as a reinforcing structure for reinforcing a wind turbine blade, comprising: a first composite element layer comprising at least two carbon fibre reinforced composite elements; a second composite element layer comprising one or more carbon fibre reinforced composite elements; an interlayer sandwiched at least partly between the first and the second composite element layer, the interlayer comprising an electrically conductive portion and a non-conductive portion surrounding the conductive portion, the conductive portion abutting exactly two of the carbon fibre reinforced composite elements comprised in the first composite element layer. A method for manufacturing such a structure is also provided.

TURNING SYSTEM FOR WIND TURBINE BLADE PARTS

A turning system for turning wind turbine blade shell part carriers between an open position and a closed position about a turning axis, comprising: a lower blade shell part carrier having a support surface for receiving and supporting a lower wind turbine blade part; an upper blade shell part carrier and having a support surface for receiving and supporting an upper wind turbine blade part; and at least one turning device each including: a lower hinge element, such as a beam, arranged under the support surface of the lower blade shell part carrier; and a turning hinge having a lower hinge part attached to the respective lower hinge element, an upper hinge part attached to the upper blade shell part carrier, and an actuator configured for turning the lower and upper hinge parts relative to each other about the turning axis.

METHOD FOR MANUFACTURING A WIND TURBINE BLADE AND MANDREL TOOL

A method for manufacturing a wind turbine blade is provided, including the steps of: a) arranging a fiber lay-up on a mandrel tool, the mandrel tool including a frame and, as seen in cross-section, at least two mandrel portions connected to the frame, and wherein at least a portion of the fiber lay-up is supported by an outer surface of the at least two mandrel portions, b) reducing a cross-section size of the mandrel tool by retracting at least one of the mandrel portions towards the frame, c) arranging the mandrel tool inside adjacent blade sections, d) increasing the cross-section size of the mandrel tool by extending at least one of the mandrel portions away from the frame, and e) infusing at least a portion of the fiber lay-up with a resin and curing the resin to obtain a cured joining portion joining the blade sections inside.

Wind turbine blade and wind turbine

A wind turbine blade of a wind turbine, the wind turbine blade including a shell and a spar having at least one spar cap is provided. At least one of the at least one spar cap includes at least two longitudinal support structure elements, whereby at least two of the at least two longitudinal support structure elements are arranged adjacent to one another in a longitudinal direction of the wind turbine blade and at least one longitudinal support structure includes carbon fiber-reinforced plastic and at least one other longitudinal support structure includes at least one fiber-reinforced plastic different from carbon fiber-reinforced plastic.

Apparatus for manufacturing composite airfoils

The present disclosure is directed to an apparatus for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold, and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis.

Method for manufacturing a wind turbine blade

A method for manufacturing a wind turbine blade, including the step of monitoring a process of infusing and/or curing a fiber lay-up with resin in a mold, wherein the monitoring is based on sensor data obtained from the resin infusion and/or curing process displayed in an augmented reality device, is provided. Displaying sensor data obtained from the resin infusion and/or curing process in an augmented reality device allows to better monitor the resin infusion and/or curing process. Thus, the quality of the manufactured wind turbine blade can be improved.

Semi-automated layup process for fabrication of wind turbine blades using laser projection system

A system for fabrication of a wind turbine blade including a laser projection which identifies the dimensions for a plurality of layup segments; determines the sequence of layup segments within first and second sections of the mold, wherein the sequence of layup segments within the second section of the mold are synchronized with the layup segments within a first section of the mold. The system also includes a projection device visually depicting the boundaries of a plurality of layup segments onto the mold. This system automates fabrication of composite structures by setting a pace for each task and ensuring operators complete each task within the allotted period. The projection system and layup delivery mechanism can advance with respect the mold to ensure the pace is maintained and an overall product cycle time is adhered to.

QUICK ADJUST ROOT PLATE ATTACHMENT FOR WIND TURBINE BLADE MOLDS
20220412303 · 2022-12-29 ·

The present disclosure provides for a root plate assembly system, an axially adjustable, rigid connection between a metallic (e.g. steel) root plate and a composite root flange of a wind turbine blade mold. The system includes a root plate including a flange portion with at least one aperture disposed therein. The system includes a sealing collar disposed within the aperture in the root plate. The system includes at least one washer having a larger diameter than the aperture in the root plate. The system includes a threaded collar having a longitudinally extending channel and threads on an outer surfaces thereof. The system includes a fastener disposed at least partially within the longitudinally extending channel of the threaded collar. The system includes a locknut disposed above the fastener abutting the fastener and a bolt cover disposed over the locknut, the bolt cover abutting the collar.

MOULD SYSTEM AND A METHOD FOR MOULDING A BLADE SHELL OF A WIND TURBINE BLADE
20220371227 · 2022-11-24 ·

A mould system for moulding a blade shell of a wind turbine blade includes a first mould for manufacturing a first blade shell part and a second mould for moulding a second blade shell part. The first mould has a first moulding side with a first moulding surface defining an outer shape of the first blade shell part. The second mould has a second moulding side with a second moulding surface defining an outer shape of the second blade shell part. The mould system is configured to rotate and position the first mould such that the first moulding side is facing the second moulding side and such that the first blade shell part may be joined with the second blade shell part so as to form the blade shell. The first mould includes a first mould flange along at least a part of the periphery of the first moulding surface.