An armrest for a captain's chair of a vehicle includes an outer layer and an inner layer including a foaming agent and defining a hollow core. At least one of the inner layer and the outer layer may include a reinforcing material and/or may be varied in thickness along its length. The armrest may include a third layer defining the hollow core. A related method includes heating a parison having a first and second layers, mixing a foaming agent into the second layer prior to heating, feeding the heated parison between mold halves, clamping the heated parison by moving the mold halves together, and pushing the layers of the heated parison outward, using blown air, such that the first layer is adjacent the mold and the second layer forms a hollow core of the armrest, the hollow core being partially filled by expansion of the second layer during cooling.

A heat-insulating housing (21) includes: a wall body; and an open-cell resin body (4) of thermosetting resin with which a heat-insulating space formed by the wall body is filled by integral foaming, the open-cell resin body including: a plurality of cells (47); a cell film portion (42); a cell skeleton portion (43); a first through-hole (44) formed so as to extend through the cell film portion; and a second through-hole (45) formed so as to extend through the cell skeleton portion, wherein the plurality of cells communicate with one another through the first through-hole and the second through-hole.

The present invention relates to the technical field of 3D printing, especially in the form of the binder jetting method, in which particulate material in a powder bed is bonded by means of a printed adhesive to form a three-dimensional object. The particulate materials may be inorganic materials, for example sand or a metal powder, or particulate polymeric materials, for example polymethacrylates or polyamides. For this purpose, polymethacrylates may take the form, for example, of suspension polymers, called bead polymers.

The present invention relates to the use of porous particles in the binder jetting process, in particular of porous suspension polymers. These powders for 3-D printing differ from the prior art in that the porosity results in a faster and better absorption of the printed binder by the powder particles. A great advantage of this procedure is additionally that a product with less warpage is formed and that the end product has a better surface appearance.

Provided is a material having an excellent sound-absorbing performance which can be easily applied to the desired area at the operation site and which can effectively prevent sound leakage

The material includes a 2-part reactive urethane resin composition prepared from a polyisocyanate component and a polyol-containing component, wherein the polyol-containing component comprises a polyol component (a), catalysts (b), a foam stabilizer (c), an amine compound having primary or secondary amino groups (d), and carbon dioxide (e).

The 2-part reactive urethane resin composition, when cured, is an open-cell soft polyurethane foam, wherein the average sound absorption coefficient of said polyurethane foam is 30% or more, measured in accordance with JIS A 1405-2:2007 for 63 hertz to 5000 hertz.

A method of manufacturing a heat-fixing rubber roller includes: forming a rubber layer of a silicone rubber composition on an outer periphery of a metal core shaft, the composition containing water-soluble sugar powder and methylene glycol; vulcanizing the rubber layer; and eluting the sugar powder and the triethylene glycol from the vulcanized rubber layer to form a foam rubber layer.

Provided are a method of manufacturing a porous body capable of easily manufacturing a porous body, a porous body, a method of manufacturing a device, a device, a method of manufacturing a wiring structure, and a wiring structure. A photocurable composition including a condensing gas and a polymerizable compound is applied to a substrate or a mold, the photocurable composition is sandwiched between the substrate and the mold and then the photocurable composition is irradiated with light to cure the photocurable composition, and the mold is released from a surface of the cured photocurable composition.

Disclosed, among other things, are ways to manufacture reduced density thermoplastics using rapid solid-state foaming and machines useful for the saturation of plastic. In one embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity. In another embodiment, a foaming process may produce layered structures in reduced density plastics with or without integral skins. In another embodiment, a foaming process may produce deep draw structures in reduced density plastics with or without integral skins. In yet another embodiment, a foaming process may utilize additives, blends, or fillers, for example. In yet another embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity.

An access floor of a motor vehicle comprising a structural core made from injection-molded thermoplastic material, the core comprising at least one first part, the first part having a first face for receiving feet of passengers, defining a generally flat and horizontal surface, and a first rear face, defining a non-planar surface, wherein the first part comprises a network of contiguous cells defining a repetitive pattern extending along two axes, the cells being open on the reception and rear faces and delimited by partitions extending vertically, wherein two contiguous cells having at least one common portion of the partition, the core comprising an MFR fluidity in accordance with ISO 1133, greater than or equal to 50, the partitions have a thickness of between 0.6 and 1.6 mm, the thickness varying progressively so as to exhibit at least one undercut enabling the core to be removed from the mold.

Components for articles of footwear and athletic equipment including a foam are provided. The foam portion of the components and articles include a composition which includes a thermoplastic copolyester, the composition having a foam structure. A polymer layer is provided on at least on surface of the foam portion. The polymer layer can control or reduce the water uptake of the foam portion. Methods of making the compositions, foams, and components are provided, as well as methods of making an article of footwear including one of the foam components. In some aspects, the foams and foam components can be made by injection molding, or injection molding followed by compression molding.

A method for forming a thermoplastic body having regions with varied material composition and/or porosity. Powder blends comprising a thermoplastic polymer, a sacrificial porogen and an inorganic reinforcement or filler are molded to form complementary parts with closely toleranced mating surfaces. The parts are formed discretely, assembled and compression molded to provide a unitary article that is free from discernible boundaries between the assembled parts. Each part in the assembly has differences in composition and/or porosity, and the assembly has accurate physical features throughout the sections of the formed article, without distortion and nonuniformities caused by variable compaction and densification rates in methods that involve compression molding powder blends in a single step.