This patent application claims the use of directed energy in the form of electronically scanned ion beams (e.g., proton beams) to form plastic parts by selectively curing commodity or engineering resin in the shape of the part. Polymerization is limited to the vicinity of the controlled Bragg-peak of the ion beam (i.e., where linear energy transfer is maximized), if necessary, by the use of chemical polymerization inhibitors or conditions that inhibit polymerization. This technology is more flexible than conventional or continuous three-dimension printing/production (e.g., CLIP™) because (i) it is not confined to layer-by-layer construction, (ii) it does not require a moving stage upon which the plastic part is formed, (iii) it is independent of orientation of the part (not dependent on gravity), and (iv) it allows the incorporation of fillers and pre-formed elements of almost any material into the final part. The process can be faster than “printing” processes because multiple beams can work from different directions simultaneously and the freedom from the layer-by-layer constraint allows time-saving strategies for building and final curing of the part.

An intravenous delivery system may have a liquid source containing a liquid, tubing, and an anti-run-dry membrane positioned such that the liquid, flowing form the liquid source to the tubing, passes through the anti-run-dry membrane. The anti-run-dry membrane may be positioned within an exterior wall of a drip unit, and may be secured to a seat of the exterior wall by an attachment component. The attachment component may have various forms, such as a secondary exterior wall that cooperates with the exterior wall to define a drip chamber, a washer positioned such that the anti-run-dry membrane is between the washer and the seat, and an adhesive ring formed of a pressure sensitive adhesive and secured to the anti-run-dry membrane and the seat via compression. Interference features may protrude inward from the exterior wall or outward from the anti-run-dry membrane to help keep the anti-run-dry membrane in place.

Aspects of the disclosure relate to methods for making large areas of high aspect ratio micro or nanostructured foil using existing extrusion coating equipment. A method is disclosed for producing a high aspect ratio micro- or nanostructured thermoplastic polymer foil, or a nanostructured thermoplastic polymer coating on a carrier foil, comprising at least one high aspect ratio nanostructured surface area. The method comprises applying a high aspect ratio nanostructured surface on an extrusion coating roller and maintaining the temperature of the roller below the solidification temperature of the thermoplastic material. A thermoplastic foil and a thermoplastic coating made by the method is also disclosed.

Disclosed is a textile-like in-mold sheet that is to be integrated with a resin molded body molded by injection of a molten resin by in-molding. The textile-like in-mold sheet includes at least a fiber sheet layer, a first adhesive layer, and a textile material layer, in this order from a surface that will serve as a side to be integrated with the resin molded body. Alternatively, the textile-like in-mold sheet includes at least a textile material layer and a temporary surface protection layer temporarily bonded to the textile material layer, in this order from the surface to be integrated with the resin molded body.

A band or belt designed as an elongate bearing, traction or drive element running around rollers or pulleys and made of an elastomer material, and preferably provided with embedded reinforcing elements or tension members extending in the longitudinal direction of the band or belt, having the following features: the band or the belt has one or more elongate tubular receptacles embedded in the elastomer material, in the cavity of which electronic components are arranged, preferably sensors, signal processing or control devices and/or transmission devices, the tubular receptacles are embedded in the elastomer material in such a way that their longitudinal axis or the direction of their greatest extent is oriented substantially transversely to the main bending direction of the band or belt.

A catheter has extruded length of tubing and an injection molded tip that facilitates insertion of the catheter into the body. The catheter is fabricated by the steps of providing the tubing, for example, by extruding the tubing from a thermoplastic resin cutting the tubing to the desired length, inserting a plug into the tubing, inserting one end of the tubing into an injection mold cavity, creating and forming a tip in an injection molding step, and demolding the tubing with the formed tip.

A catheter has extruded length of tubing and an injection molded tip that facilitates insertion of the catheter into the body. The catheter is fabricated by the steps of providing the tubing, for example, by extruding the tubing from a thermoplastic resin cutting the tubing to the desired length, inserting a plug into the tubing, inserting one end of the tubing into an injection mold cavity, creating and forming a tip in an injection molding step, and demolding the tubing with the formed tip.

A three-dimensional electronic, biological, chemical, thermal management, and/or electromechanical apparatus can be configured by depositing one or more layers of a three-dimensional structure on a substrate. Such a three-dimensional structure can include one or more internal cavities using an additive manufacturing system enhanced with a range of secondary embedding processes. The three-dimensional structure can be further configured with structural integrated metal objects spanning the internal cavities (possibly filled with air or even evacuated) of the three-dimensional structure for enhanced electromagnetic properties.

Items may be packaged for shipping or storage using additive manufacturing techniques, also known as three dimensional (3-D) printing. Packages made by such processes may be referred to as 3-D printed packages. The 3-D printed packages may be customized based on one or more items contained in the package, a recipient of the package, a sender of the package, and/or a destination location of the package. The customizations may include two-dimensional and/or three-dimensional customizations on an interior and/or exterior of the 3-D printed packages.

A composite core material and methods for making same are disclosed herein. The composite core material comprises mineral filler discontinuous portions disposed in a continuous encapsulating resin. Further, the method for forming a composite core material comprises the steps of forming a mixture comprising mineral filler, an encapsulating prepolymer, and a polymerization catalyst; disposing the mixture onto a moving belt; and polymerizing said encapsulating prepolymer to form a composite core material comprising mineral filler discontinuous portions disposed in a continuous encapsulating resin.